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To fully capitalize on the unique properties of 2D materials, cost-effective techniques for producing high-quality 2D flakes at scale are crucial. In this work, we show that dry ball-milling, a commonly used powder-processing technique, can be effectively and efficiently upgraded into an automated exfoliation technique. It is done by adding polymer as adhesives into a ball mill to mimic the well-known tape exfoliation process, which is known to produce 2D flakes with the highest quality but is limited by its extremely low efficiency on large-scale production. Seventeen types of commonly seen polymers, including both artificial and natural ones, have been examined as additives to dry ball-mill hexagonal boron nitride. A parallel comparison between different additives identifies low-cost natural polymers such as starch as promising dry ball-mill additives to produce ultrathin flakes with the largest aspect ratio. The mechanical, thermal, and surface properties of the polymers are proposed as key features that simultaneously determine the exfoliation efficiency, and their ranking of importance in the mechanical exfoliation process is revealed using a machine learning model. Finally, the potential of the polymer-assisted ball-mill exfoliation method as a universal way to produce ultra-thin 2D nanosheets is also demonstrated.
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Exfoliation and Analysis of Large-area, Air-Sensitive Two-Dimensional Materials
We describe methods for producing and analyzing large, thin flakes of air-sensitive two-dimensional materials. Thin flakes of layered or van der Waals crystals are produced using mechanical exfoliation, in which layers are peeled off a bulk crystal using adhesive tape. This method produces high-quality flakes, but they are often small and can be hard to find, particularly for materials with relatively high cleavage energies such as black phosphorus. By heating the substrate and the tape, two-dimensional material adhesion to the substrate is promoted, and the flake yield can be increased by up to a factor of ten. After exfoliation, it is necessary to image or otherwise analyze these flakes but some two-dimensional materials are sensitive to oxygen or water and will degrade when exposed air. We have designed and tested a hermetic transfer cell to temporarily maintain the inert environment of a glovebox so that air-sensitive flakes can be imaged and analyzed with minimal degradation. The compact design of the transfer cell is such that optical analysis of sensitive materials can be performed outside of a glovebox without specialized equipment or modifications to existing equipment.
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- PAR ID:
- 10082878
- Date Published:
- Journal Name:
- Journal of visualized experiments
- Volume:
- 143
- ISSN:
- 1940-087X
- Page Range / eLocation ID:
- e58693
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3791/58693
