Stable poly(styrene-co-2-ethylhexyl acrylate) latex particles with diameter less than 600 nm were prepared by the miniemulsion polymerization of Pickering emulsions stabilized with hexyl-functionalized cellulose nanocrystals (CNC-hexyl-COOHs). Polymer nanocomposites were fabricated by casting of the CNC-stabilized latex particles, and the thermomechanical properties and microstructures of the films were studied and related to the type and amount of stabilizer as well as the processing conditions. Compared to the latex films stabilized with low-molecular-weight sodium dodecyl sulfate (SDS) surfactant, or using a combination of SDS and carboxylic acid CNC-COOHs, films stabilized solely with the alkyl-functionalized CNC-hexyl-COOHs showed much higher storage moduli in the rubbery regime and lower water uptake. Scanning electron microscopy (SEM) revealed a CNC network structure that is formed by excluded volume effects of the latex particles, which concentrates the CNC-hexyl-COOHs into the interstitial space during solvent evaporation. This effect results in the formation of a percolation network at a lower CNC concentration within the latex composite films. The network can be further reinforced by increasing the concentration of CNCs through an “ex situ” process where CNC-hexyl-COOH-stabilized latex particles were mixed with CNC-COOH aqueous dispersions before film casting. The ability to replace low-molecular-weight surfactants in water-based latexes with alkyl-functionalized CNCs that are not only biosourced but also act as reinforcing agents offers an opportunity to expand the property profile of a variety of commercial products such as paints, coatings, and adhesives.
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Effect of processing conditions on the mechanical properties of bio-inspired mechanical gradient nanocmposites
Photo-induced thiol-ene crosslinking of allyl-functionalized cellulose nanocrystal (CNC)/polymer nanocomposites allows access to films that mimic the water-enhanced mechanical gradient characteristics of the squid beak. These films are prepared by mixing the functionalized CNCs and polymer in a solvent before solution casting and drying. The photocrosslinking agents are then imbibed into the film before UV exposure. Reported herein are studies aimed at better understanding the effect of the film preparation procedure, film thickness and the conditions under which the UV treatment is carried out. It was found that when the film is heated at a temperature higher than its glass transition temperature (Tg) during the UV irradiation step there is a greater enhancement in the mechanical properties of the films, presumably on account of more efficient crosslinking between the CNC fillers. Moreover, composite films that were compression molded (at 90°C) before the imbibing step displayed lower mechanical properties compared to the as-cast films, which is attributed to phase separation of the CNC fillers and polymer matrix during this additional processing step. Finally, the film thickness was also found to be a critical factor that affects the degree of crosslinking. For example, thinner films (50 µm) displayed a higher wet modulus ca. 130 MPa compared to ca. 80 MPa for the thicker films (150 µm). Understanding the processing conditions allows access to a larger range of mechanical properties which is important for the design of new bio-inspired mechanical gradient nanocomposites.
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- Award ID(s):
- 1844463
- NSF-PAR ID:
- 10097388
- Date Published:
- Journal Name:
- European Polymer Journal
- Volume:
- 115
- ISSN:
- 0014-3057
- Page Range / eLocation ID:
- 107-114
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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