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Platinum group metal-free (PGM-free) catalysts for the oxygen reduction reaction (ORR) with atomically dispersed FeN 4 sites have emerged as a potential replacement for low-PGM catalysts in acidic polymer electrolyte fuel cells (PEFCs). In this work, we carefully tuned the doped Fe content in zeolitic imidazolate framework (ZIF)-8 precursors and achieved complete atomic dispersion of FeN 4 sites, the sole Fe species in the catalyst based on Mößbauer spectroscopy data. The Fe–N–C catalyst with the highest density of active sites achieved respectable ORR activity in rotating disk electrode (RDE) testing with a half-wave potential ( E 1/2 ) of 0.88 ± 0.01 V vs. the reversible hydrogen electrode (RHE) in 0.5 M H 2 SO 4 electrolyte. The activity degradation was found to be more significant when holding the potential at 0.85 V relative to standard potential cycling (0.6–1.0 V) in O 2 saturated acid electrolyte. The post-mortem electron microscopy analysis provides insights into possible catalyst degradation mechanisms associated with Fe–N coordination cleavage and carbon corrosion. High ORR activity was confirmed in fuel cell testing, which also divulged the promising performance of the catalysts at practical PEFC voltages. We conclude that the key factor behind the high ORR activity of the Fe–N–C catalyst is the optimum Fe content in the ZIF-8 precursor. While too little Fe in the precursors results in an insufficient density of FeN 4 sites, too much Fe leads to the formation of clusters and an ensuing significant loss in catalytic activity due to the loss of atomically dispersed Fe to inactive clusters or even nanoparticles. Advanced electron microscopy was used to obtain insights into the clustering of Fe atoms as a function of the doped Fe content. The Fe content in the precursor also affects other key catalyst properties such as the particle size, porosity, nitrogen-doping level, and carbon microstructure. Thanks to using model catalysts exclusively containing FeN 4 sites, it was possible to directly correlate the ORR activity with the density of FeN 4 species in the catalyst.
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Thermal Stability and Potential Cycling Durability of Nitrogen-Doped Graphene Modified by Metal-Organic Framework for Oxygen Reduction Reactions
Here we report a nitrogen-doped graphene modified metal-organic framework (N-G/MOF) catalyst, a promising metal-free electrocatalyst exhibiting the potential to replace the noble metal catalyst from the electrochemical systems; such as fuel cells and metal-air batteries. The catalyst was synthesized with a planetary ball milling method, in which the precursors nitrogen-functionalized graphene (N-G) and ZIF-8 are ground at an optimized grinding speed and time. The N-G/MOF catalyst not only inherited large surface area from the ZIF-8 structure, but also had chemical interactions, resulting in an improved Oxygen Reduction Reaction (ORR) electrocatalyst. Thermogravimetric Analysis (TGA) curves revealed that the N-G/MOF catalyst still had some unreacted ZIF-8 particles, and the high catalytic activity of N-G particles decreased the decomposition temperature of ZIF-8 in the N-G/MOF catalyst. Also, we present the durability study of the N-G/MOF catalyst under a saturated nitrogen and oxygen environment in alkaline medium. Remarkably, the catalyst showed no change in the performance after 2000 cycles in the N2 environment, exhibiting strong resistance to the corrosion. In the O2 saturated electrolyte, the performance loss at lower overpotentials was as low compared to higher overpotentials. It is expected that the catalyst degradation mechanism during the potential cycling is due to the oxidative attack of the ORR intermediates.
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- Award ID(s):
- 1838369
- PAR ID:
- 10099736
- Date Published:
- Journal Name:
- Catalysts
- Volume:
- 8
- Issue:
- 12
- ISSN:
- 2073-4344
- Page Range / eLocation ID:
- 607
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/catal8120607
