skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Suitability of 3D-Printed devices for low-temperature geochemical T experiments
Desktop 3D printing stereolithography (SLA) is a fabrication technique based on photopolymerization that can be used to efficiently create novel reaction devices for laboratory geochemistry with complex features (e.g. internal channels, small volumes) that are beyond the capabilities of traditional machining methods. However, the stability of 3D printed parts for low-temperature aqueous geochemical conditions has not been carefully evaluated. Furthermore, it is unclear what criteria should be used when attempting to optimize the mechanical and chemical properties during post-processing steps. Addressing these challenges is important for determining the suitability of 3D printed devices for laboratory investigations such as mineral precipitation/dissolution ex- periments. Here, we use thermogravimetric analysis (TGA) profiles, dynamic mechanical analysis (DMA), and chemical extraction of leachables to show how ultraviolet (UV) post-curing can optimize properties of a com- mercial photo-reactive resin (Formlabs Standard Clear). The mechanical and chemical stability of the post-cured material was enhanced and a working temperature of up to 80 °C was determined. We further provide data showing the stability and compatibility of the material in aqueous conditions of pH 0, 5.7 and 12. As SLA 3D printing is still an emerging and rapidly developing technology, the method presented here will provide a fra- mework for assessing how new printer types and materials (i.e. resins) impact the suitability of SLA printed devices for future experimental studies.  more » « less
Award ID(s):
1652237
PAR ID:
10100484
Author(s) / Creator(s):
; ; ;
Date Published:
Journal Name:
Applied geochemistry
Volume:
98
ISSN:
1872-9134
Page Range / eLocation ID:
121 - 126
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; ; ; (, Advanced Materials Technologies)
    Abstract Poly(3,4‐ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) is a promising material because of its favorable electrical and mechanical properties, stability in ambient environments, and biocompatibility. It finds broad application in energy storage, flexible electronics, and bioelectronics. Additive manufacturing opens a plethora of new avenues to form and shape PEDOT:PSS, allowing for the rapid construction of customized geometries. However, there are difficulties in printing PEDOT:PSS while maintaining its attractive properties. A 3D printing method for PEDOT:PSS using a room‐temperature coagulation bath‐based direct ink writing technique is reported. This technique enables fabrication of PEDOT:PSS into parts that are of high resolution and high conductivity, while maintaining stable electrochemical properties. The coagulation bath can be further modified to improve the mechanical properties of the resultant printed part via a one‐step reaction. Furthermore, it is demonstrated that a simple post‐processing step allows the printed electrodes to strongly adhere to several substrates under aqueous conditions, broadening their use in bioelectronics. Employing 3D printing of PEDOT:PSS, a cortex‐wide neural interface is fabricated, and intracranial electrical stimulation and simultaneous optical monitoring of mice brain activity with wide field calcium imaging are demonstrated. This reported 3D‐printing technique eliminates the need for cumbersome experimental setups while offering desired material properties. 
    more » « less
  2. ; ; ; (, Green Chemistry)
    null (Ed.)
    3D printing is an essential tool for rapid prototyping in a variety of sectors such as automotive and public health. The 3D printing market is booming, and it is projected that it will continue to thrive in the coming years. Unfortunately, this rapid growth has led to an alarming increase in the amount of 3D printed plastic waste. 3D printing processes such as stereolithography (SLA) and digital light projection (DLP) in particular generally produce petroleum-based thermosets that are further worsening the plastic pollution problem. To mitigate this 3D printed plastic waste, sustainable alternatives to current 3D printing materials must be developed. The present review provides a comprehensive overview of the sustainable advances in SLA/DLP 3D printing to date and offers a perspective on future directions to improve sustainability in this field. The entire life cycle of 3D printed parts has been assessed by considering the feedstock selection and the end-of-use of the material. The feedstock selection section details how renewable feedstocks (from lignocellulosic biomass, oils, and animal products) or waste feedstocks ( e.g. , waste cooking oil) have been used to develop SLA/DLP resins. The end-of-use section describes how materials can be reprocessed ( e.g. thermoplastic materials or covalent adaptable networks) or degraded (through enzymatic or acid/base hydrolysis of sensitive linkages) after end-of-use. In addition, studies that have employed green chemistry principles in their resin synthesis and/or have shown their sustainable 3D printed parts to have mechanical properties comparable to commercial materials have been highlighted. This review also investigates how aspects of sustainability such as recycling for feedstock/end-of-use or biodegradation of 3D printed parts in natural environments can be incorporated as future research directions in SLA/DLP. 
    more » « less
  3. ; ; ; ; ; ; ; ; (, Micro)
    Understanding the mechanical properties of three-dimensional (3D)-printed ceramics while keeping the parts intact is crucial for advancing their application in high-performance and biocompatible fields, such as biomedical and aerospace engineering. This study uses non-destructive nanoindentation techniques to investigate the mechanical performance of 3D-printed zirconia across pre-conditioned and sintered states. Vat photopolymerization-based additive manufacturing (AM) was employed to fabricate zirconia samples. The structural and mechanical properties of the printed zirconia samples were explored, focusing on hardness and elastic modulus variations influenced by printing orientation and post-processing conditions. Nanoindentation data, analyzed using the Oliver and Pharr method, provided insights into the elastic and plastic responses of the material, showing the highest hardness and elastic modulus in the 0° print orientation. The microstructural analysis, conducted via scanning electron microscopy (SEM), illustrated notable changes in grain size and porosity, emphasizing the influencing of the printing orientation and thermal treatment on material properties. This research uniquely investigates zirconia’s mechanical evolution at the nanoscale across different processing stages—pre-conditioned and sintered—using nanoindentation. Unlike prior studies, which have focused on bulk mechanical properties post-sintering, this work elucidates how nano-mechanical behavior develops throughout additive manufacturing, bridging critical knowledge gaps in material performance optimization. 
    more » « less
  4. ; ; ; ; (, Faraday Discussions)
    Due to its excellent chemical/thermal stability and mechanical robustness, hexagonal boron nitride (hBN) is a promising solid matrix material for ionogels. While bulk hBN ionogels have been employed in macroscopic applications such as lithium-ion batteries, hBN ionogel inks that are compatible with high-resolution printing have not yet been realized. Here, we describe aerosol jet-printable ionogels using exfoliated hBN nanoplatelets as the solid matrix. The hBN nanoplatelets are produced from bulk hBN powders by liquid-phase exfoliation, allowing printable hBN ionogel inks to be formulated following the addition of an imidazolium ionic liquid and ethyl lactate. The resulting inks are reliably printed with variable patterns and controllable thicknesses by aerosol jet printing, resulting in hBN ionogels that possess high room-temperature ionic conductivities and storage moduli of >3 mS cm −1 and >1 MPa, respectively. By integrating the hBN ionogel with printed semiconductors and electrical contacts, fully-printed thin-film transistors with operating voltages below 1 V are demonstrated on polyimide films. These devices exhibit desirable electrical performance and robust mechanical tolerance against repeated bending cycles, thus confirming the suitability of hBN ionogels for printed and flexible electronics. 
    more » « less
  5. ; ; ; ; (, Additive manufacturing)
    The decentralized production associated with material extrusion additive manufacture (MEX) has been proposed as an ideal path to increase the circularity of plastics through direct recycling. Although multiple studies have reported on the 3D printing of various recycled plastics, variability in recycled materials, in particular post-consumer waste, challenges the direct extension of these results into production through MEX. Here, we demonstrate filament fabrication and printing of post-consumer polypropylene (PP), where the PP is sourced from clear, cold drink cups from three large international food service and beverage retail chains to provide well defined plastic waste that is perfectly sorted for recycling. These sources for the recycled PP were selected due to their ready availability to enable the results to be directly applied for hobbyist printing, blow molded products to provide good mechanical performance, and the clarity of the PP that suggests formulation design to minimize the PP crystal size. Despite the similarities in the end use product and their physical appearance, the source for the PP impacted the mechanical properties and the visual appearance of the printed objects. These differences can be directly traced to the rheological properties and oxidative stability of the PP at conditions relevant with the print process. These results clearly illustrate differences in initial formulation design and branding details, even when the product is for the same application, impacts the performance of recycled plastics in AM. The high viscosity associated with the PP from blow molding leads to requirements for higher extrusion temperatures for printing. The combination of high temperature and shear during extrusion process of 3D printing degrades the recycled PP. For circularity with MEX with recycled PP, one needs to consider the evolution in the properties of the polymer. Rheological details of recycled plastics are critical to selection of processing conditions and performance of MEX parts. Reporting of rheological data of recycled plastics and these properties after printing is critical to enable translation towards circular 3D printing of recycled plastics. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email