skip to main content


Title: A parametric study on drag reduction using engineered microtextures in viscous laminar flow
The topic of friction reduction has been studied through the decades for numerous engineering applications that involve internal and external flows. Inspired by the natural surface structure of different plants and animals, engineered microtexturing of surfaces is one of the effective ways of reducing the drag. By introducing different texture geometries, the flow behavior close to the solid boundary can be altered and thus manipulated towards achieving a reduced net drag force on the surface. Despite considerable research on the subject, most works have concentrated on optimization of the surface texturing for maximizing the friction reduction and minimizing the pumping power requirements, and less attention has been paid to characterization of the flow and boundary layer in the vicinity of the wall, especially in laminar regime. In this work we investigate the role that microtexturing has on friction reduction under low to moderate Reynolds numbers (Re). We perform a parametric study on the shape and dimensions of the surface textures and investigate the boundary layer and streamline behavior as well as the local shear stress and pressure distribution along the solid-fluid interface under different flow conditions. The outcomes of this work will provide a guideline for optimal design of artificial textures with major implications for many engineering applications such as microfluidic systems used in thermal management and biochemical diagnostics.  more » « less
Award ID(s):
1705958
NSF-PAR ID:
10111298
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
... Thermal and Fluids Engineering Summer Conference
ISSN:
2379-1748
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Over the past few decades, microscale duct flow has been the key element for many applications, such as drug delivery and microelectronics cooling. To enhance the performance of such systems and to save more energy, looking for new ways to control the hydrodynamic and thermal characteristics of the microchannel flow has been of great interest lately. The aim of this research is to gain a better understanding of the flow physics within microchannels with microtextured walls. Therefore, a set of numerical study has been conducted on the combined effect of flow and heat transfer for spanwise rectangular trenches. The surface microstructures increase the wetting surface area, which is supposed to increase friction (skin drag). Recirculation produced inside the grooves, on the other hand, aids in increasing main flow slippage and lowering pressure drop along the microchannel. It is also worth noting that recirculation creates a negative pressure difference in the opposite direction of the flow (pressure drag). The geometrical parameters of the trenches have a significant impact on the trade-off between the drag reducing and drag increasing factors in textured microchannel flow, which is addressed in this research. Furthermore, the textures disrupt the thermal boundary layer, which can boost thermal transport through recirculation mixing. However, the stagnant fluid trapped within the grooves has weak convective heat transfer. So far, the results have been promising and a drag reduction of about 25% has been reported for wide trenches at low Reynolds numbers. Thermal transport enhancement is also possible for some tested geometries when the flow has not achieved the thermally fully development.

     
    more » « less
  2. As far as plastron is sustained, superhydrophobic (SHPo) surfaces are expected to reduce skin-friction drag in any flow conditions including large-scale turbulent boundary-layer flows of marine vessels. However, despite many successful drag reductions reported using laboratory facilities, the plastron on SHPo surfaces was persistently lost in high-Reynolds-number flows on open water, and no reduction has been reported until a recent study using certain microtrench SHPo surfaces underneath a boat (Xu et al., Phys. Rev. Appl. , vol. 13, no. 3, 2020, 034056). Since scientific studies with controlled flows are difficult with a boat on ocean water, in this paper we test similar SHPo surfaces in a high-speed towing tank, which provides well-controlled open-water flows, by developing a novel $0.7\ \textrm {m} \times 1.4\ \textrm {m}$ towing plate, which subjects a $4\ \textrm {cm} \times 7\ \textrm {cm}$ sample to the high-Reynolds-number flows of the plate. In addition to the 7 cm long microtrenches, trenches divided into two in length are also tested and reveal an improvement. The skin-friction drag ratio relative to a smooth surface is found to be decreasing with increasing Reynolds number, down to 73 % (i.e. 27 % drag reduction) at $Re_x\sim 8\times 10^6$ , before starting to increase at higher speeds. For a given gas fraction, the trench width non-dimensionalized to the viscous length scale is found to govern the drag reduction, in agreement with previous numerical results. 
    more » « less
  3. Abstract

    Air–sea momentum and scalar fluxes are strongly influenced by the coupling dynamics between turbulent winds and a spectrum of waves. Because direct field observations are difficult, particularly in high winds, many modeling and laboratory studies have aimed to elucidate the impacts of the sea state and other surface wave features on momentum and energy fluxes between wind and waves as well as on the mean wind profile and drag coefficient. Opposing wind is common under transient winds, for example, under tropical cyclones, but few studies have examined its impacts on air–sea fluxes. In this study, we employ a large-eddy simulation for wind blowing over steep sinusoidal waves of varying phase speeds, both following and opposing wind, to investigate impacts on the mean wind profile, drag coefficient, and wave growth/decay rates. The airflow dynamics and impacts rapidly change as the wave age increases for waves following wind. However, there is a rather smooth transition from the slowest waves following wind to the fastest waves opposing wind, with gradual enhancement of a flow perturbation identified by a strong vorticity layer detached from the crest despite the absence of apparent airflow separation. The vorticity layer appears to increase the effective surface roughness and wave form drag (wave attenuation rate) substantially for faster waves opposing wind.

    Significance Statement

    Surface waves increase friction at the sea surface and modify how wind forces upper-ocean currents and turbulence. Therefore, it is important to include effects of different wave conditions in weather and climate forecasts. We aim to inform more accurate forecasts by investigating wind blowing over waves propagating in the opposite direction using large-eddy simulation. We find that when waves oppose wind, they decay as expected, but also increase the surface friction much more drastically than when waves follow wind. This finding has important implications for how waves opposing wind are represented as a source of surface friction in forecast models.

     
    more » « less
  4. The role of solid obstacle surface roughness in turbulent convection in porous media is not well understood, even though it is frequently used for heat transfer enhancement in many applications. The focus of this paper is to systematically study the influence of solid obstacle surface roughness in porous media on the microscale flow physics and report its effect on macroscale drag and Nusselt number. The Reynolds-averaged flow field is numerically simulated using the realizable k-ε model for a flow through a periodic porous medium consisting of an in-line arrangement of square cylinders with square roughness particles on the cylinder surface. Two flow regimes are identified with respect to the surface roughness particle height—fine and coarse roughness regimes. The effect of the roughness particles in the fine roughness regime is limited to the near-wall boundary layer around the solid obstacle surface. In the coarse roughness regime, the roughness particles modify the microscale flow field in the entire pore space of the porous medium. In the fine roughness regime, the heat transfer from the rough solid obstacles to the fluid inside the porous medium is less than that from a smooth solid obstacle. In the coarse roughness regime, there is an enhancement in the heat transfer from the rough solid obstacle to the fluid inside the porous medium. Total drag reduction is also observed in the fine roughness regime for the smallest roughness particle height. The surface roughness particle spacing determines the fractional area of the solid obstacle surface covered by recirculating, reattached, and stagnating flow. As the roughness particle spacing increases, there are two competing factors for the heat transfer rate—increase due to more surface area covered by reattached flow and decrease due to fewer roughness particles on the solid obstacle surface. Decreasing the porosity and increasing the Reynolds number amplify the effect of the surface roughness on the microscale flow. The results suggest that heat transfer in porous media can be enhanced, if the increase in drag can be overcome. The results also show that the fine roughness regime, which is frequently encountered due to corrosion, is detrimental to the heat transfer performance of porous media. 
    more » « less
  5. The effect of slip surfaces on the laminar–turbulent separatrix of plane Poiseuille flow is studied by direct numerical simulation. In laminar flows, the inclusion of the slip surfaces results in a drag reduction of over 10 %, which is in good agreement with previous studies and the theory of laminar slip flows. Turbulence lifetimes, the likelihood that turbulence is sustained, is investigated for transitional flows with various slip lengths. We show that slip surfaces decrease the likelihood of sustained turbulence compared to the no-slip case, and the likelihood is further decreased as slip length is increased. A more deterministic analysis of the effects of slip surfaces on a transition to turbulence is performed by using nonlinear travelling-wave solutions to the Navier–Stokes equations, also known as exact coherent solutions. Two solution families, dubbed P3 and P4, are used since their lower-branch solutions are embedded on the boundary of the basin of attraction of laminar and turbulent flows (Park & Graham, J. Fluid Mech. , vol. 782, 2015, pp. 430–454). Additionally, they exhibit distinct flow structures – the P3 and P4 are denoted as core mode and critical-layer mode, respectively. Distinct effects of slip surfaces on the solutions are observed by the skin-friction evolution, linear growth rate and phase-space projection of transitional trajectories. The slip surface appears to modify the transition dynamics very little for the core mode, but quite considerably for the critical-layer mode. Most importantly, the slip surface promotes different transition dynamics – an early and bypass-like transition for the core mode and a delayed and H- or K-type-like transition for the critical-layer mode. We explain these distinct transition dynamics based on spatio-temporal and quadrant analyses. It is found that slip surfaces promote the prevalence of strong wall-toward motions (sweep-like events) near vortex cores close to the channel centre, inducing an early transition, while long sustained ejection events are present in the region of the $\unicode[STIX]{x1D6EC}$ -shaped vortex cores close to the critical layer, resulting in a delayed transition. This should motivate flow control strategies to fully exploit these distinct transition dynamics for transition to turbulence. 
    more » « less