More Like this

1. Combined magnetic and electric field processing of polymer matrix composites for orthogonal control of hierarchical particle arrangements

   https://doi.org/10.1088/1361-665X/aca6be  

   Masud, Md Abdulla; Papula, Dashiell; Erol, Anil; Edson, Connor; Widdowson, Denise; von Lockette, Paris; Ounaies, Zoubeida (January 2023, Smart Materials and Structures)

   Abstract Properties of particulate-filled polymer matrix composites are highly dependent on the spatial position, orientation and assembly of the particles throughout the matrix. External fields such as electric and magnetic have been individually used to orient, position and assemble micro and nanoparticles in polymer solutions and their resulting material properties were investigated, but the combined effect of using more than one external field on the material properties has not been studied in detail. Applying different configurations of electric and magnetic fields on geometrically and magnetically anisotropic particulates can produce varying microarchitectures with a range of material properties. Experimentally and with simulations, we systematically probe the effect of combined electric and magnetic fields on the microstructure formation of geometrically and magnetically anisotropic barium hexaferrite (BHF) in polydimethylsiloxane (PDMS). The magnetic and dielectric properties resulting from different microstructures are characterized and microstructure-property relationships are analyzed. Our results demonstrate that a variety of microarchitectures can be produced using multi-field processing depending on the nature of the applied external field. For example, the application of an electric field creates macro-chains where the orientation of the BHF stacks inside the macro-chains is random. On the other hand, application of a magnetic field rotates the BHF stacks within the macro-chain in the direction dictated by the magnetic field. In simulations, the dielectrophoretic, magnetic, and viscous forces and torques acting on the particles show that particle anisotropies are central to the ability to control orientation along the orthogonal magnetic and geometric axes, mirroring experimental results. The authors refer to the ability to manipulate particle orientation along orthogonal axes as ‘orthogonal control’. Using this technique, not only are a variety of microstructures possible, but also a range of dielectric and magnetic properties can result. For example, for 1 vol% BHF-PDMS composites, the experimental dielectric permittivity is found to vary from 2.84 to 5.12 and the squareness ratio (remnant magnetization over saturation magnetization) is found to vary from 0.55 to 0.92 (from 0.52 to 0.99 in simulations) depending on the applied external stimuli. The ability to predict and produce a variety of microstructures with a range of properties from a single material set will be particularly beneficial for resin pool based additive manufacturing and 3D printing. 

   more » « less
2. Characterization and Quantification of Hierarchical Particle Microstructures in External Field-Processed Composites

   https://doi.org/10.1115/SMASIS2021-68127  

   Papula, Dashiell; Ounaies, Zoubeida; von Lockette, Paris; Widdowson, Denise; Erol, Anil; Masud, Abdulla (September 2021, ASME 2021 Conference on Smart Materials, Adaptive Structures and Intelligent Systems)

   Abstract In this study, we discuss the characterization and quantification of composite microstructures formed by the external field manipulation of high aspect ratio magnetic particles in an elastomeric matrix. In our prior work, we have demonstrated that the simultaneous application of electric and magnetic fields on hard magnetic particles with geometric anisotropy can create a hierarchy of structures at different length scales, which can be used to achieve a wide range of properties. We aim to characterize these hierarchical structures and relate them to final composite properties so we can achieve our ultimate goal of designing a material for a prescribed performance. The complex particle structures are formed during processing by using electric and magnetic fields, and they are then locked-in by curing the polymer matrix around the particles. The model materials used in the study are barium hexaferrite (BHF) particles and polydimethylsiloxane (PDMS) elastomer. BHF was selected for its hard magnetic properties and high geometric anisotropy. PDMS was selected for its good mechanical properties and its tunable curing kinetics. The resulting BHF-PDMS composites are magnetoactive, i.e., they will deform and actuate in response to magnetic fields. In order to investigate the resulting particle orientation, distribution and alignment and to predict the composite’s macro scale properties, we developed techniques to quantify the particle structures. The general framework we developed allows us to quantify and directly compare the microstructures created within the composites. To identify structures at the different length scales, images of the composite are taken using both optical microscopy and scanning electron microscopy. We then use ImageJ to analyze them and gather data on particle size, location, and orientation angle. The data is then exported to MATLAB, and is used to run a Minimum Spanning Tree Algorithm to classify the particle structures, and von Mises Distributions to quantify the alignment of said structures. Important findings show 1) the ability to control structure using a combination of external electric, magnetic and thermal fields; 2) that electric fields promote long range order while magnetic fields promote short-range order; and 3) the resulting hierarchical structure greatly influence bulk material properties. Manipulating particles in a composite material is technologically important because changes in microstructure can alter the properties of the bulk material. The multifield processing we investigate here can form the basis for next generation additive manufacturing platforms where desired properties are tailored locally through in-situ hierarchical control of particle arrangements. 

   more » « less
3. High-Density and Well-Aligned Hierarchical Structures of Colloids Assembled under Orthogonal Magnetic and Electric Fields

   https://doi.org/10.1021/acsnano.4c11957  

   Haque, Md Ashraful; Maestas, Joseph R; Zhu, Xingrui; Hanson, Benjamin L; Wu, David T; Wu, Ning (January 2025, ACS Nano)

   Colloids can be used either as model systems for directed assembly or as the necessary building blocks for making functional materials. Previous work primarily focused on assembling colloids under a single external field, where controlling particle−particle interactions is limited. This work presents results under a combination of electric and magnetic fields. When these two fields are orthogonally applied, we can independently tune the magnitude and direction of the dipolar attraction and repulsion between the particles. As a result, we obtain well-aligned, highly dense, but individually separated linear chains at intermediate particle concentrations. Both the inter- and intrachain spacings can be tuned by adjusting the particle concentration and relative strengths of both fields. At high particle concentrations and by tuning the electric field frequency, the individual microspheres can assemble into colloidal oligomers such as trimers, tetramers, heptamers, and nonamers in response to the electric field due to the synergy between dipolar and electrohydrodynamic interactions. These oligomers, in turn, serve as building blocks for making hierarchical structures with finer architectures upon superimposing a one-dimensional (1D) magnetic field. In addition to experiments, Monte Carlo (MC) simulations have been performed on colloids confined near the electrode, interacting through a Stockmayer-like potential. They faithfully reproduce key observations in the experiments. Our work demonstrates the potential of using orthogonal electric and magnetic fields to assemble diversified types of highly aligned structures for applications in high-strength composites, optical materials, or structured battery electrodes. 

   more » « less
4. Hierarchical assemblies of superparamagnetic colloids in time-varying magnetic fields

   https://doi.org/10.1039/D0SM01878C  

   Spatafora-Salazar, Aldo; Lobmeyer, Dana M.; Cunha, Lucas H.; Joshi, Kedar; Biswal, Sibani Lisa (February 2021, Soft Matter)

   null (Ed.)

   Magnetically-guided colloidal assembly has proven to be a versatile method for building hierarchical particle assemblies. This review describes the dipolar interactions that govern superparamagnetic colloids in time-varying magnetic fields, and how such interactions have guided colloidal assembly into materials with increasing complexity that display novel dynamics. The assembly process is driven by magnetic dipole–dipole interactions, whose strength can be tuned to be attractive or repulsive. Generally, these interactions are directional in static external magnetic fields. More recently, time-varying magnetic fields have been utilized to generate dipolar interactions that vary in both time and space, allowing particle interactions to be tuned from anisotropic to isotropic. These interactions guide the dynamics of hierarchical assemblies of 1-D chains, 2-D networks, and 2-D clusters in both static and time-varying fields. Specifically, unlinked and chemically-linked colloidal chains exhibit complex dynamics, such as fragmentation, buckling, coiling, and wagging phenomena. 2-D networks exhibit controlled porosity and interesting coarsening dynamics. Finally, 2-D clusters have shown to be an ideal model system for exploring phenomena related to statistical thermodynamics. This review provides recent advances in this fast-growing field with a focus on its scientific potential. 

   more » « less
5. Composite Reinforcement Architectures: A Review of Field-Assisted Additive Manufacturing for Polymers

   https://doi.org/10.3390/jcs4010001  

   Roy, Madhuparna; Tran, Phong; Dickens, Tarik; Schrand, Amanda (March 2020, Journal of Composites Science)

   The demand for additively manufactured polymer composites with increased specific properties and functional microstructure has drastically increased over the past decade. The ability to manufacture complex designs that can maximize strength while reducing weight in an automated fashion has made 3D-printed composites a popular research target in the field of engineering. However, a significant amount of understanding and basic research is still necessary to decode the fundamental process mechanisms of combining enhanced functionality and additively manufactured composites. In this review, external field-assisted additive manufacturing techniques for polymer composites are discussed with respect to (1) self-assembly into complex microstructures, (2) control of fiber orientation for improved interlayer mechanical properties, and (3) incorporation of multi-functionalities such as electrical conductivity, self-healing, sensing, and other functional capabilities. A comparison between reinforcement shapes and the type of external field used to achieve mechanical property improvements in printed composites is addressed. Research has shown the use of such materials in the production of parts exhibiting high strength-to-weight ratio for use in aerospace and automotive fields, sensors for monitoring stress and conducting electricity, and the production of flexible batteries. 

   more » « less