We report on the design and the modeling of a three-dimensional (3D) printed flexure-based actuation mechanism for robotic microtweezers, the main body of which is a single piece of nylon. Our design aims to fill a void in sample manipulation between two classes of widely used instruments: nano-scale and macro-scale robotic manipulators. The key component is a uniquely designed cam flexure system, which linearly translates the bending of a piezoelectric bimorph actuator into angular displacement. The 3D printing made it possible to realize the fabrication of the cam with a specifically calculated curve, which would otherwise be costly using conventional milling techniques. We first characterized 3D printed nylon by studying sets of simple cantilevers, which provided fundamental characteristics that could be used for further designs. The finite element method analysis based on the obtained material data matched well with the experimental data. The tweezers showed angular displacement from 0° to 10° linearly to the deflection of the piezo actuator (0–1.74 mm) with the linearity error of 0.1°. Resonant frequency of the system with/without working tweezer tips was discovered as 101 Hz and 127 Hz, respectively. Our design provides simple and low-cost construction of a versatile manipulator system for samples in the micro/meso-scale (0.1–1 mm).
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Soft Hybrid Wave Spring Actuators
Soft continuum manipulators, inspired by squid tentacles and elephant trunks, show promise in allowing robots to safely interact with complex environments. One ongoing problem for these manipulators is torsional stiffness, as continuum manipulators are naturally compliant and cannot actively resist torsional strain. A hybrid actuator that combines molded silicone actuators with 3D printed flexible wave springs is used to overcome this problem. It is shown that the inclusion of the 3D printed wave spring increases actuator torsional stiffness by up to a factor of 10. Further investigation of these structures is performed using both experimentation and simulation. Finally, this hybrid actuator design is used to create a nine‐degree‐of‐freedom soft continuum manipulator, which is used to perform a cantilevered pick‐and‐place task impossible for a traditional soft manipulator of similar size.
- NSF-PAR ID:
- 10123036
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Intelligent Systems
- Volume:
- 2
- Issue:
- 1
- ISSN:
- 2640-4567
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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