There has been an increasing need of technologies to manufacturing chemical and biological sensors for various applications ranging from environmental monitoring to human health monitoring. Currently, manufacturing of most chemical and biological sensors relies on a variety of standard microfabrication techniques, such as physical vapor deposition and photolithography, and materials such as metals and semiconductors. Though functional, they are hampered by high cost materials, rigid substrates, and limited surface area. Paper based sensors offer an intriguing alternative that is low cost, mechanically flexible, has the inherent ability to filter and separate analytes, and offers a high surface area, permeable framework advantageous to liquid and vapor sensing. However, a major drawback is that standard microfabrication techniques cannot be used in paper sensor fabrication. To fabricate sensors on paper, low temperature additive techniques must be used, which will require new manufacturing processes and advanced functional materials. In this work, we focus on using aerosol jet printing as a highresolution additive process for the deposition of ink materials to be used in paper-based sensors. This technique can use a wide variety of materials with different viscosities, including materials with high porosity and particles inherent to paper. One area of our efforts involves creatingmore »
Contact patterning by laser printing for flexible electronics on paper
The desire for cost-effective strategies for producing organic electronic devices has led to many new methods for the organic semiconductor layer deposition; however, manufacturing contacts remains an expensive technique due to the high cost of both the materials used and the processing necessary for their patterning. In this work, we present a method for contact deposition and patterning, which overcomes these limitations and allows fabrication of all-printed organic thin-film transistors on paper. The method relies on depositing contacts using aerosol spray and patterning them with a digitally printed mask from an office laser printer, at ambient temperature and pressure. This technique, which we have denoted aerosol spray laser lithography, is cost-effective and extremely versatile in terms of material choice and electrode geometry. As the processing temperature does not exceed 155 °C, it is compatible with a variety of substrates, including plastic or paper. The success of this method marks an opportunity for a rapid, scalable, and low-cost alternative to current electrode-manufacturing techniques for development of flexible, large-area, electronic applications.
- Publication Date:
- NSF-PAR ID:
- 10154206
- Journal Name:
- npj Flexible Electronics
- Volume:
- 3
- Issue:
- 1
- ISSN:
- 2397-4621
- Publisher:
- Nature Publishing Group
- Sponsoring Org:
- National Science Foundation
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