skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Strong, Ultralight Nanofoams with Extreme Recovery and Dissipation by Manipulation of Internal Adhesive Contacts
Advances in three-dimensional nanofabrication techniques have enabled the development of lightweight solids, such as hollow nanolattices, having record values of specific stiffness and strength, albeit at low production throughput. At the length scales of the structural elements of these solids—which are often tens of nanometers or smaller—forces required for elastic deformation can be comparable to adhesive forces, rendering the possibility to tailor bulk mechanical properties based on the relative balance of these forces. Herein, we study this interplay via the mechanics of ultralight ceramic-coated carbon nanotube (CNT) structures. We show that ceramic-CNT foams surpass other architected nanomaterials in density-normalized strength, and that when the structures are designed to minimize internal adhesive interactions between CNTs, >97% strain after compression beyond densification is recovered. Via experiments and modeling, we study the dependence of the recovery and dissipation on the coating thickness, demonstrate that internal adhesive contacts impede recovery, and identify design guidelines for ultralight materials to have maximum recovery. The combination of high recovery and dissipation in ceramic-CNT foams may be useful in structural damping and shock absorption, and the general principles could be broadly applied to both architected and stochastic nanofoams.  more » « less
Award ID(s):
1724519
PAR ID:
10161383
Author(s) / Creator(s):
; ; ; ; ; ; ; ;
Date Published:
Journal Name:
ACS Nano
ISSN:
1936-0851
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Advances in three-dimensional nanofabrication techniques have enabled the development of lightweight solids, such as hollow nanolattices, having record values of specific stiffness and strength, albeit at low production throughput. At the length scales of the structural elements of these solids which are often tens of nanometers or smallerforces required for elastic deformation can be comparable to adhesive forces, rendering the possibility to tailor bulk mechanical properties based on the relative balance of these forces. Herein, we study this interplay via the mechanics of ultralight ceramic-coated carbon nanotube (CNT) structures. We show that ceramic-CNT foams surpass other architected nanomaterials in density-normalized strength and that, when the structures are designed to minimize internal adhesive interactions between CNTs, more than 97% of the strain after compression beyond densification is recovered. Via experiments and modeling, we study the dependence of the recovery and dissipation on the coating thickness, demonstrate that internal adhesive contacts impede recovery, and identify design guidelines for ultralight materials to have maximum recovery. The combination of high recovery and dissipation in ceramic-CNT foams may be useful in structural damping and shock absorption, and the general principles could be broadly applied to both architected and stochastic nanofoams. 
    more » « less
  2. Ultralight and resilient porous nanostructures have been fabricated in various material forms, including carbon, polymers, and metals. However, the development of ultralight and high-temperature resilient structures still remains extremely challenging. Ceramics exhibit good mechanical and chemical stability at high temperatures, but their brittleness and sensitivity to flaws significantly complicate the fabrication of resilient porous ceramic nanostructures. We report the manufacturing of large-scale, lightweight, high-temperature resilient, three-dimensional sponges based on a variety of oxide ceramic (for example, TiO2, ZrO2, yttria-stabilized ZrO2, andBaTiO3) nanofibers through an efficient solution blow-spinning process. The ceramic sponges consist of numerous tangled ceramic nanofibers, with densities varying from 8 to 40 mg/cm3. In situ uniaxial compression in a scanning electron microscope showed that the TiO2 nanofiber sponge exhibits high energy absorption (for example, dissipation of up to 29.6mJ/cm3 in energy density at 50% strain) and recovers rapidly after compression in excess of 20% strain at both room temperature and 400°C. The sponge exhibits excellent resilience with residual strains of only ~1%at 800°C after 10 cycles of 10%compression strain and maintains good recoverability after compression at ~1300°C. We show that ceramic nanofiber sponges can serve multiple functions, such as elasticity-dependent electrical resistance, photocatalytic activity, and thermal insulation. 
    more » « less
  3. 3D microarchitected metamaterials exhibit unique, desirable properties influenced by their small length scales and architected layout, unachievable by their solid counterparts and random cellular configurations. However, few of them can be used in high-temperature applications, which could benefit significantly from their ultra-lightweight, ultrastiff properties. Existing high-temperature ceramic materials are often heavy and difficult to process into complex, microscale features. Inspired by this limitation, we fabricated polymer-derived ceramic metamaterials with controlled solid strut size varying from 10-µm scale to a few millimeters with relative densities ranging from as low as 1 to 22%. We found that these high-temperature architected ceramics of identical 3D topologies exhibit size-dependent strength influenced by both strut diameter and strut length. Weibull theory is utilized to map this dependency with varying single strut volumes. These observations demonstrate the structural benefits of increasing feature resolution in additive manufacturing of ceramic materials. Through capitalizing upon the reduction of unit strut volumes within the architecture, high-temperature ceramics could achieve high specific strength with only fraction of the weight of their solid counterparts. 
    more » « less
  4. Clearance of intrapulmonary mucus by the high-velocity airflow generated by cough is the major rescue clearance mechanism in subjects with mucoobstructive diseases and failed cilial-dependent mucus clearance, e.g., subjects with cystic fibrosis (CF) or chronic obstructive pulmonary disease (COPD). Previous studies have investigated the mechanical forces generated at airway surfaces by cough but have not considered the effects of mucus biophysical properties on cough efficacy. Theoretically, mucus can be cleared by cough from the lung by an adhesive failure, i.e., breaking mucus-cell surface adhesive bonds and/or by cohesive failure, i.e., directly fracturing mucus. Utilizing peel-testing technologies, mucus-epithelial surface adhesive and mucus cohesive strengths were measured. Because both mucus concentration and pH have been reported to alter mucus biophysical properties in disease, the effects of mucus concentration and pH on adhesion and cohesion were compared. Both adhesive and cohesive strengths depended on mucus concentration, but neither on physiologically relevant changes in pH nor bicarbonate concentration. Mucus from bronchial epithelial cultures and patient sputum samples exhibited similar adhesive and cohesive properties. Notably, the magnitudes of both adhesive and cohesive strength exhibited similar velocity and concentration dependencies, suggesting that viscous dissipation of energy within mucus during cough determines the efficiency of cough clearance of diseased, hyperconcentrated, mucus. Calculations of airflow-induced shear forces on airway mucus related to mucus concentration predicted substantially reduced cough clearance in small versus large airways. Studies designed to improve cough clearance in subjects with mucoobstructive diseases identified reductions of mucus concentration and viscous dissipation as key therapeutic strategies. 
    more » « less
  5. Abstract In this paper, the nonlinear response of indenter–foam dampers is characterized. Those dampers consist of indenters pressed on open-cell foams swollen with wetting liquids. Recently, the authors identified the dominant mechanism of damping in those dampers as poro-viscoelastic (PVE) relaxations as in articular cartilage, one of nature’s best solutions to vibration attenuation. Those previous works by the authors included dynamic mechanical analyses of the indenter–foam dampers under small vibrations, i.e., linear regime. The current study features the dynamic response of similar dampers under larger strains to investigate the nonlinear regime. In particular, the indenter–foam dampers tested in this paper consist of an open-cell polyurethane foam swollen with castor oil. Harmonic displacements are applied on the swollen and pre-compressed foam using a flat-ended cylindrical indenter. Measured forces and corresponding hysteresis (force–displacement) loops are then analyzed to quantify damping performance (via specific damping capacity) and nonlinearities (via harmonic ratio). The effects of strain and strain rates on the damping capacity and harmonic ratio are investigated experimentally. The dominant source of the nonlinearity is identified as peeling at the indenter–foam interface (and quantified via peeling index). A representative model consisting of a linear viscoelastic foam and rate-dependent adhesive interface (slider element with limiting adhesive strength) explains the observed trends in peeling and thus nonlinear dynamic response. Possible remedies to suppress those nonlinearities in future designs of indenter–foam dampers are also discussed. 
    more » « less