Hybrid sulfide-polymer composite electrolytes are promising candidates to enable lithium metal batteries because of their high ionic conductivity and flexibility. These composite materials are primarily prepared through solution casting methods to obtain a homogenous distribution of polymer within the inorganic. However, little is known about the influence of the morphology of the polymer and the inorganic on the ionic conductivity and electrochemical behavior of these hybrid systems. In this study, we assess the impact of processing methodology, either solution processing or solvent-free ball milling, on overall performance of hybrid electrolytes containing amorphous Li3PS4(LPS) and non-reactive polyethylene (PE). We demonstrate that using even non-polar, non-reactive solvents can alter the LPS crystalline structure, leading to a lower ionic conductivity. Additionally, we show that ball milling leads to a non-homogenous distribution of polymer within the inorganic, which leads to a higher ionic conductivity than samples processed via solution casting. Our work demonstrates that the morphology of the polymer and the sulfide plays a key role in the ionic conductivity and subsequent electrochemical stability of these hybrid electrolytes. 
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                            Visualizing percolation and ion transport in hybrid solid electrolytes for Li–metal batteries
                        
                    
    
            Hybrid solid electrolytes are composed of organic (polymer) and inorganic (ceramic) ion conducting materials, and are promising options for large-scale production of solid state lithium–metal batteries. Hybrid solid electrolytes containing 15 vol% Al-LLZO demonstrate optimal ionic conductivity properties. Ionic conductivity is shown to decrease at high inorganic loadings. This optimum is most obvious above the melting temperature of polyethylene oxide where the polymer is amorphous. Structural analysis using synchrotron nanotomography reveals that the inorganic particles are highly aggregated. The aggregation size grows with inorganic content and the largest percolating clusters measured for 5 vol%, 15 vol% and 50 vol% were ∼12 μm 3 , 206 μm 3 , and 324 μm 3 , respectively. Enhanced transport in hybrid electrolytes is shown to be due to polymer|particle (Al-LLZO) interactions and ionic conductivity is directly related to the accessible surface area of the inorganic particles within the electrolyte. Ordered and well-dispersed structures are ideal for next generation hybrid solid electrolytes. 
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                            - Award ID(s):
- 1847029
- PAR ID:
- 10166925
- Date Published:
- Journal Name:
- Journal of Materials Chemistry A
- Volume:
- 7
- Issue:
- 41
- ISSN:
- 2050-7488
- Page Range / eLocation ID:
- 23914 to 23921
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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