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Abstract Textile-based compression devices are widely used in fields such as healthcare, astronautics, cosmetics, defense, and more. While traditional compression garments are only able to apply passive pressure on the body, there have been some efforts to integrate smart materials such as shape memory alloys (SMAs) to make compression garments active and controllable. However, despite the advances in this field, accurate control of applied pressure on the body due remains a challenge due to vast population-scale anthropometric variability and intra-subjects variability in tissue softness, even if the actuators themselves are fully characterized. In this study, we begin to address these challenges by developing a novel size-adjustable SMA-based smart tourniquet capable of producing a controllable pressure for circumferential applications. The developed prototype was tested on an inflatable pressure cuff wrapped around a rigid cylinder. The thermal activation of SMA coils was achieved through Joule heating, and a microcontroller and a programmable power supply are used to provide the input signal. To control the compression force, a closed-loop PID controller was implemented, and the performance of the system was evaluated in 5 different testing conditions for variable and cyclic compression levels. The experiments showed that the controlled system could follow the desired control pressure reference with a steady-state of 1 mmHg. The compression tourniquet is able to produce more than 33 mmHg with an average actuation rate of 0.19 mmHg/s. This is the first demonstration of accurate closed-loop control of an SMA-incorporated compression technology to the best of our knowledge. This paper enables new, dynamic systems with controllable activation and low-effort donning and doffing, with applications ranging from healthcare solutions to advanced spacesuit design.
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Low-Power, Minimal-Heat Exposure Shape Memory Alloy (SMA) Actuators for On-Body Soft Robotics
In the world of soft-robotic medical devices, there is a growing need for low profile, non-rigid, and lower power actuators for soft exoskeletons and dynamic compression garments. Advanced compression garments with integrated shape memory materials have been developed recently to alleviate the functional and usability limitations associated with traditional compression garments. These advanced garments use contractile shape memory alloy (SMA) coil actuators to produce dynamic compression on the body through selective heating of the SMA material. While these garments can create spatially- and temporally-controllable compression, typical SMA materials (e.g., 70°C Flexinol) consume considerable power and require considerable thermal insulation to protect the wearer during the heating phase of the SMA actuation. Alternative SMA materials (e.g., NiTi #8 by Fort Wayne Metals, Inc.) transform below room temperature and do so using no applied electrical power and generate no waste heat. However, these materials are challenging to dynamically control and require active refrigeration to reset to material. In theory, low-temperature SMA actuators made from materials like NiTi #8 may maintain additional dynamic actuation capacity once equilibrated to room temperature (i.e., the material may not fully transform), as the SMA phase transformation temperature window expands when the material experiences applied stress. This paper investigates this possibility: we manufactured and tested low-temperature NiTi coil actuators to determine the magnitude of the additional force that can be generated via Joule heating once the material has equilibrated to room temperature. SMA spring actuators made from NiTi #8 consumed 84% less power and stabilized at significantly lower temperatures (26.0°C vs. 41.2°C) than SMA springs made from 70°C Flexinol, when actuated at identically fixed displacements (100% nominal strain) and when driven to produce equal forces (∼3.35N). This demonstration of low-power, minimal-heat exposure SMA actuation holds promise for many future wearable actuation applications, including dynamic compression garments.
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- Award ID(s):
- 1722738
- PAR ID:
- 10168481
- Date Published:
- Journal Name:
- Proceedings of the 2019 Design of Medical Devices Conference
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Textile-based compression devices are widely used in fields such as healthcare, astronautics, cosmetics, defense, and more. While traditional compression garments are only able to apply passive pressure on the body, there have been some efforts to integrate smart materials such as shape memory alloys (SMAs) to make compression garments active and controllable. However, despite the advances in this field, accurate control of applied pressure on the body due remains a challenge due to vast population-scale anthropometric variability and intra-subjects variability in tissue softness, even if the actuators themselves are fully characterized. In this study, we begin to address these challenges by developing a novel size-adjustable SMA-based smart tourniquet capable of producing a controllable pressure for circumferential applications. The developed prototype was tested on an inflatable pressure cuff wrapped around a rigid cylinder. The thermal activation of SMA coils was achieved through Joule heating, and a microcontroller and a programmable power supply are used to provide the input signal. To control the compression force, a closed-loop PID controller was implemented, and the performance of the system was evaluated in 5 different testing conditions for variable and cyclic compression levels. The experiments showed that the controlled system could follow the desired control pressure reference with a steady-state of 1 mmHg. The compression tourniquet is able to produce more than 33 mmHg with an average actuation rate of 0.19 mmHg/s. This is the first demonstration of accurate closed-loop control of an SMA-incorporated compression technology to the best of our knowledge. This paper enables new, dynamic systems with controllable activation and low-effort donning and doffing, with applications ranging from healthcare solutions to advanced spacesuit design.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/DMD2019-3287
