Textile-based compression devices are widely used in fields such as healthcare, astronautics, cosmetics, defense, and more. While traditional compression garments are only able to apply passive pressure on the body, there have been some efforts to integrate smart materials such as shape memory alloys (SMAs) to make compression garments active and controllable. However, despite the advances in this field, accurate control of applied pressure on the body due remains a challenge due to vast population-scale anthropometric variability and intra-subjects variability in tissue softness, even if the actuators themselves are fully characterized. In this study, we begin to address these challenges by developing a novel size-adjustable SMA-based smart tourniquet capable of producing a controllable pressure for circumferential applications. The developed prototype was tested on an inflatable pressure cuff wrapped around a rigid cylinder. The thermal activation of SMA coils was achieved through Joule heating, and a microcontroller and a programmable power supply are used to provide the input signal. To control the compression force, a closed-loop PID controller was implemented, and the performance of the system was evaluated in 5 different testing conditions for variable and cyclic compression levels. The experiments showed that the controlled system could follow the desired control pressure reference with a steady-state of 1 mmHg. The compression tourniquet is able to produce more than 33 mmHg with an average actuation rate of 0.19 mmHg/s. This is the first demonstration of accurate closed-loop control of an SMA-incorporated compression technology to the best of our knowledge. This paper enables new, dynamic systems with controllable activation and low-effort donning and doffing, with applications ranging from healthcare solutions to advanced spacesuit design.
more »
« less
Low-Power, Minimal-Heat Exposure Shape Memory Alloy (SMA) Actuators for On-Body Soft Robotics
In the world of soft-robotic medical devices, there is a growing need for low profile, non-rigid, and lower power actuators for soft exoskeletons and dynamic compression garments. Advanced compression garments with integrated shape memory materials have been developed recently to alleviate the functional and usability limitations associated with traditional compression garments. These advanced garments use contractile shape memory alloy (SMA) coil actuators to produce dynamic compression on the body through selective heating of the SMA material. While these garments can create spatially- and temporally-controllable compression, typical SMA materials (e.g., 70°C Flexinol) consume considerable power and require considerable thermal insulation to protect the wearer during the heating phase of the SMA actuation. Alternative SMA materials (e.g., NiTi #8 by Fort Wayne Metals, Inc.) transform below room temperature and do so using no applied electrical power and generate no waste heat. However, these materials are challenging to dynamically control and require active refrigeration to reset to material. In theory, low-temperature SMA actuators made from materials like NiTi #8 may maintain additional dynamic actuation capacity once equilibrated to room temperature (i.e., the material may not fully transform), as the SMA phase transformation temperature window expands when the material experiences applied stress. This paper investigates this possibility: we manufactured and tested low-temperature NiTi coil actuators to determine the magnitude of the additional force that can be generated via Joule heating once the material has equilibrated to room temperature. SMA spring actuators made from NiTi #8 consumed 84% less power and stabilized at significantly lower temperatures (26.0°C vs. 41.2°C) than SMA springs made from 70°C Flexinol, when actuated at identically fixed displacements (100% nominal strain) and when driven to produce equal forces (∼3.35N). This demonstration of low-power, minimal-heat exposure SMA actuation holds promise for many future wearable actuation applications, including dynamic compression garments.
more » « less- Award ID(s):
- 1722738
- NSF-PAR ID:
- 10168481
- Date Published:
- Journal Name:
- Proceedings of the 2019 Design of Medical Devices Conference
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
more » « less
Abstract Textile-based compression devices are widely used in fields such as healthcare, astronautics, cosmetics, defense, and more. While traditional compression garments are only able to apply passive pressure on the body, there have been some efforts to integrate smart materials such as shape memory alloys (SMAs) to make compression garments active and controllable. However, despite the advances in this field, accurate control of applied pressure on the body due remains a challenge due to vast population-scale anthropometric variability and intra-subjects variability in tissue softness, even if the actuators themselves are fully characterized. In this study, we begin to address these challenges by developing a novel size-adjustable SMA-based smart tourniquet capable of producing a controllable pressure for circumferential applications. The developed prototype was tested on an inflatable pressure cuff wrapped around a rigid cylinder. The thermal activation of SMA coils was achieved through Joule heating, and a microcontroller and a programmable power supply are used to provide the input signal. To control the compression force, a closed-loop PID controller was implemented, and the performance of the system was evaluated in 5 different testing conditions for variable and cyclic compression levels. The experiments showed that the controlled system could follow the desired control pressure reference with a steady-state of 1 mmHg. The compression tourniquet is able to produce more than 33 mmHg with an average actuation rate of 0.19 mmHg/s. This is the first demonstration of accurate closed-loop control of an SMA-incorporated compression technology to the best of our knowledge. This paper enables new, dynamic systems with controllable activation and low-effort donning and doffing, with applications ranging from healthcare solutions to advanced spacesuit design.
-
Many medical conditions, including sensory processing disorder (SPD), employ compression therapy as a form of treatment. SPD patients often wear weighted or elastic vests to produce compression on the body, which have been shown to have a calming effect on the wearer. Recent advances in compression garment technology incorporate active materials to produce dynamic, low bulk compression garments that can be remotely controlled. In this study, an active compression vest using shape memory alloy (SMA) spring actuators was developed to produce up to 52.5 mmHg compression on a child's torso for SPD applications. The vest prototype incorporated 16 SMA spring actuators (1.25 mm diameter, spring index = 3) that constrict when heated, producing large forces and displacements that can be controlled via an applied current. When power was applied (up to 43.8 W), the prototype vest generated increasing magnitudes of pressure (up to 37.6 mmHg, spatially averaged across the front of the torso) on a representative child-sized form. The average pressure generated was measured up to 71.6% of the modeled pressure, and spatial pressure nonuniformities were observed that can be traced to specific garment architectural features. Although there is no consistent standard in magnitude or distribution of applied force in compression therapy garments, it is clear from comparative benchmarks that the compression produced by this garment exceeds the demands of the target application. This study demonstrates the viability of SMA-based compression garments as an enabling technology for enhancing SPD (and other compression-based) treatment.more » « less
-
more » « less
Abstract This work demonstrates the processing, modeling, and characterization of nanocrystalline refractory metal tantalum (Ta) as a new structural material for microelectromechanical system (MEMS) thermal actuators (TAs). Nanocrystalline Ta films have a coefficient of thermal expansion (CTE) and Young’s modulus comparable to bulk Ta but an approximately ten times greater yield strength. The mechanical properties and grain size remain stable after annealing at temperatures as high as 1000 °C. Ta has a high melting temperature (
T m = 3017 °C) and a low resistivity (ρ = 20 µΩ cm). Compared to TAs made from the dominant MEMS material, polycrystalline silicon (polysilicon,T m = 1414 °C,ρ = 2000 µΩ cm), Ta TAs theoretically require less than half the power input for the same force and displacement, and their temperature change is half that of polysilicon. Ta TAs operate at a voltage 16 times lower than that of other TAs, making them compatible with complementary metal oxide semiconductors (CMOS). We selectα -phase Ta and etch 2.5-μm-thick sputter-deposited films with a 1 μm width while maintaining a vertical sidewall profile to ensure in-plane movement of TA legs. This is 25 times thicker than the thickest reactive-ion-etchedα -Ta reported in the technical literature. Residual stress sensitivities to sputter parameters and to hydrogen incorporation are investigated and controlled. Subsequently, a V-shaped TA is fabricated and tested in air. Both conventional actuation by Joule heating and passive self-actuation are as predicted by models. -
more » « less
Abstract Textiles have emerged as a promising class of materials for developing wearable robots that move and feel like everyday clothing. Textiles represent a favorable material platform for wearable robots due to their flexibility, low weight, breathability, and soft hand‐feel. Textiles also offer a unique level of programmability because of their inherent hierarchical nature, enabling researchers to modify and tune properties at several interdependent material scales. With these advantages and capabilities in mind, roboticists have begun to use textiles, not simply as substrates, but as functional components that program actuation and sensing. In parallel, materials scientists are developing new materials that respond to thermal, electrical, and hygroscopic stimuli by leveraging textile structures for function. Although textiles are one of humankind's oldest technologies, materials scientists and roboticists are just beginning to tap into their potential. This review provides a textile‐centric survey of the current state of the art in wearable robotic garments and highlights metrics that will guide materials development. Recent advances in textile materials for robotic components (i.e., as sensors, actuators, and integration components) are described with a focus on how these materials and technologies set the stage for wearable robots programmed at the material level.
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/DMD2019-3287
