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We report the influence of side chain hydrolysis on the evolution of nanoscale structure in thin films fabricated by the reactive layer-by-layer (LbL) assembly of branched poly(ethylenimine) (PEI) and poly(2-vinyl-4,4-dimethylazlactone) (PVDMA). LbL assembly of PEI and PVDMA generally leads to the linear growth of thin, smooth films. However, assembly using PVDMA containing controlled degrees of side chain hydrolysis leads to the growth of thicker films that exhibit substantial nanoscale roughness, porosity, and have resulting physicochemical behaviors (e.g., superhydrophobicity) that are similar to those of some thicker PEI/PVDMA coatings reported in past studies. Our results reveal that the degree of PVDMA partial hydrolysis (or carboxylic acid group content) influences the extent to which complex film features develop, suggesting that ion-pairing interactions between hydrolyzed side chains and amines in PEI promote the evolution of bulk and surface morphology. Additional experiments demonstrate that these features likely arise from polymer/polymer interactions at the surfaces of the films during assembly, and not from the formation and deposition of solution-phase polymer aggregates. When combined, our results suggest that nanoporous structures and rough features observed in past studies likely arise, at least in part, from some degree of adventitious side chain hydrolysis in the PVDMA used for film fabrication. Our results provide useful insight into molecular-level features that govern the growth and structures of these reactive materials, and provide a framework to promote nanoscale morphology reliably and reproducibly. The principles and tools reported here should prove useful for further tuning the porosities and tailoring the physicochemical behaviors of these reactive coatings in ways that are important in applied contexts.
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Layer-by-layer assembly of polymers and anisotropic nanomaterials using spray-based approach
Traditional dip-assisted layer-by-layer (LbL) assembly produces robust and conformal coatings, but it is time-consuming. Alternatively, spray-assisted layer-by-layer (SA-LbL) assembly has gained interest due to rapid processing resulting from the short adsorption time. However, it is challenging to assemble anisotropic nanomaterials using this spray-based approach. This is because the standard approach for fabricating “ all-polyelectrolyte ” LbL films does not necessarily give rise to satisfactory film growth when one of the adsorbing components is anisotropic. Here, polymers are combined with a model anisotropic nanomaterial via SA-LbL assembly. Specifically, graphene oxide (GO) is investigated, and the effect of anchor layer, colloidal stability, charge distribution along the carbon framework, and concentration of polymer on the growth and the film quality is examined to gain insight into how to achieve pinhole-free, smooth polymer/GO SA-LbL coatings. This approach might be applicable to other anisotropic nanomaterials such as clays or 2D nanomaterials for future development of uniform coatings by spraying.
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- Award ID(s):
- 1905732
- PAR ID:
- 10172472
- Date Published:
- Journal Name:
- Journal of Materials Research
- Volume:
- 35
- Issue:
- 9
- ISSN:
- 0884-2914
- Page Range / eLocation ID:
- 1163 to 1172
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1557/jmr.2020.44
