skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Fundamentals of soft thermofluidic system design
The soft composition of many natural thermofluidic systems allows them to effectively move heat and control its transfer rate by dynamically changing shape ( e.g. dilation or constriction of capillaries near our skin). So far, making analogous deformable “soft thermofluidic systems” has been limited by the low thermal conductivity of materials with suitable mechanical properties. By remaining soft and stretchable despite the addition of filler, elastomer composites with thermal conductivity enhanced by liquid-metal micro-droplets provide an ideal material for this application. In this work, we use these materials to develop an elementary thermofluidic system consisting of a soft, heat generating pipe that is internally cooled with flow of water and explore its thermal behavior as it undergoes large shape change. The transient device shape change invalidates many conventional assumptions employed in thermal design making analysis of this devices’ operation a non-trivial undertaking. To this end, using time scale analysis we demonstrate when the conventional assumptions break down and highlight conditions under which the quasi-static assumption is applicable. In this gradual shape modulation regime the actuated devices’ thermal behavior at a given stretch approaches that of a static device with equivalent geometry. We validate this time scale analysis by experimentally characterizing thermo-fluidic behavior of our soft system as it undergoes axial periodic extension–retraction at varying frequencies during operation. By doing so we explore multiple shape modulation regimes and provide a theoretical foundation to be used in the design of soft thermofluidic systems undergoing transient deformation.  more » « less
Award ID(s):
1724452
PAR ID:
10181999
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Soft Matter
Volume:
16
Issue:
29
ISSN:
1744-683X
Page Range / eLocation ID:
6924 to 6932
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    This paper focuses on the thermo-hydro-mechanical behavior of soft clay surrounding a prefabricated thermal drain. A prefabricated thermal drain combines features of a conventional prefabricated vertical drain (PVD) and a closed-loop geothermal heat exchanger by placing plastic tubing within the core of the PVD through which heated fluid can be circulated. The prefabricated thermal drain can be used to increase the temperature of the surrounding soft clay, which will generate excess pore water pressures due to differential thermal expansion of the pore fluid and clay particles. As these excess pore water pressures drain, the soft clay will experience volumetric contraction. The elevated temperature leads to an increase in the hydraulic conductivity and the volumetric contraction leads to an increase in thermal conductivity, making this a highly coupled process. Although thermal drains have been tested in proof of concept field experiments, there are still several variables that need to be better understood. This paper presents numerical simulations of the coupled heat transfer, water flow, and volume change in the soft soil surrounding a prefabricated thermal drain that were validated using the results from large-scale laboratory experiments. Numerical simulations were found to agree well with the experimental data. A further analysis on the performance of the thermal PVD indicates an increase in surface settlement with an increase in drain temperature and a significant reduction in the surcharge required when using a thermal PVD. 
    more » « less
  2. Abstract Condensation is ubiquitous in nature and industry. Heterogeneous condensation on surfaces is typified by the continuous cycle of droplet nucleation, growth, and departure. Central to the mechanistic understanding of the thermofluidic processes governing condensation is the rapid and high‐fidelity extraction of interpretable physical descriptors from the highly transient droplet population. However, extracting quantifiable measures out of dynamic objects with conventional imaging technologies poses a challenge to researchers. Here, an intelligent vision‐based framework is demonstrated that unites classical thermofluidic imaging techniques with deep learning to fundamentally address this challenge. The deep learning framework can autonomously harness physical descriptors and quantify thermal performance at extreme spatio‐temporal resolutions of 300 nm and 200 ms, respectively. The data‐centric analysis conclusively shows that contrary to classical understanding, the overall condensation performance is governed by a key tradeoff between heat transfer rate per individual droplet and droplet population density. The vision‐based approach presents a powerful tool for the study of not only phase‐change processes but also any nucleation‐based process within and beyond the thermal science community through the harnessing of big data. 
    more » « less
  3. Nicks, J. and (Ed.)
    This paper focuses on the behavior of prefabricated thermal drains used to improve saturated clay layers using heating. A prefabricated thermal drain can be formed by integrating a closed-loop geothermal heat exchanger within a conventional prefabricated vertical drain (PVD). Prefabricated thermal drains can be installed in a similar way to a PVD but operate by circulating a heated fluid through the heat exchanger tubing to induce an increase in temperature of the soft clay. This increase in temperature will lead to thermal consolidation, which can be accelerated by drainage through the PVD. Although thermal drains have been tested in proof of concept field experiments, there are still several variables that need to be better understood. This paper presents numerical simulations of the coupled heat transfer, water flow, and volume change in layers of kaolinite, illite and smectite clays within a large-scale oedometer with a prefabricated thermal drain embedded at the center. Thermally induced excess pore water pressures and a slight initial expansion was observed for clay layers with lower hydraulic conductivity. However, the overall volume change resulted in contraction where the rate as well as the magnitude of settlement was greater for a thermal PVD compared to a conventional PVD. A further analysis of kaolinite layers with different initial porosities indicated that the increase in the magnitude of settlement observed when using a thermal PVD was independent of the hydraulic conductivity of the clay whereas the increase in the rate of settlement was more pronounced for clays with lower hydraulic conductivity. 
    more » « less
  4. Abstract Soft robots with exceptional adaptability and versatility have opened new possibilities for applications in complex and dynamic environments. Thermal actuation has emerged as a promising method among various actuation strategieis, offering distinct advantages such as programmability, light weight, low actuation voltage, and untethered operation. This review provides a comprehensive overview of soft thermal actuators, focusing on their heating mechanisms, material innovations, structural designs, and emerging applications. Heat generation mechanisms including Joule heating, electromagnetic induction, and electromagnetic radiation and heat transfer mechanisms such as fluid convection are discussed. Advances in materials are grouped into two areas: heating materials, primarily based on nanomaterials, and thermally responsive materials including hydrogels, liquid crystal elastomers, and shape‐memory polymers. Structural designs, such as extension, bending, twisting, and 3D deformable configurations, are explored for enabling complex and precise movements. Applications of soft thermal actuators span environmental exploration, gripping and manipulation, biomedical devices for rehabilitation and surgery, and interactive systems for virtual/augmented reality and therapy. The review concludes with an outlook on challenges and future directions, emphasizing the need for further improvement in speed, energy efficiency, and intelligent soft robotic systems. By bridging fundamental principles with cutting‐edge applications, this review aims to inspire further advancements in the field of thermally actuated soft robotics. 
    more » « less
  5. Abstract Thermal management in electric vehicles, electronics, and robotics requires the systematic ability to dissipate and direct the flow of heat. Thermally conductive soft composites are promising for thermal management due to their high thermal conductivity and mechanical flexibility. However, composites typically have the same microstructure throughout a film, which limits directional and spatial control of thermal management in emerging systems that have distributed heat loads. Herein, directional and spatially tunable thermal properties are programmed into liquid metal (LM) soft composites through a direct ink writing (DIW) process. Through the local control of LM droplet aspect ratio and orientation this programmable LM microstructure has a thermal conductivity in the direction of LM elongation of 9.9 W m−1·K−1, which is ∼40 times higher than the unfilled elastomer (0.24 W m−1·K−1). The DIW process enables LM droplets to be oriented in specific directions with tunable aspect ratios at different locations throughout a continuous film. This introduces anisotropic and heterogeneous thermal conductivity in compliant films to control the direction and magnitude of heat transfer. This methodology and resulting materials can provide designed thermal management solutions for rigid and soft devices. 
    more » « less