Oxidative thiosulfate leaching using Cu(II)-NH3 has been explored for both mining and recycling applications as a promising method for Au extraction. This study seeks to understand the dissolution behavior of Au from waste RAM chips using a Cu(II)-NH3-S2O3 solution. In the course of this work, bimodal leaching and Au loss were observed in a manner that we have not identified in the literature. Identification of the existence of a specific Au-Ni-Cu lamellar structure in the gold fingers from RAM chips by scanning electron microscopy and energy dispersive X-ray spectroscopy (SEM-EDS) revealed the possibility of interference between Au recovery and the existence of Cu and Ni. During leaching, the co-extraction of Ni was found to predict a negative impact on the Au recovery, as a result of chemical interactions from the Au-Ni-Cu interlayer. Decopperization as a pretreatment was found necessary to remove the pre-existing Cu and promote Au leaching. As part of the study parameters, such as Cu(II) concentration, aeration rates, thiosulfate and ammonia concentrations, particle sizes, and temperatures, were investigated. A satisfactory Au recovery of 98% was achieved using 50 mM Cu(II), 120 mL/min aeration rate, 0.5 M (NH3)2S2O3, and 0.75 M NH4OH (i.e., AT/AH ratio of 0.67) for 4 h residence time at room temperature (25 °C). However, there were several high recoveries prior to Au loss from the lixiviant. It was revealed that the main cause of lower Au recovery was due to a precipitation or cementation reaction that included a sulfur species formation. Because of the bimodal leaching, a composite response comprised of the time to Au loss and maximum recovery was developed, termed leaching proclivity, to facilitate statistical analysis. Furthermore, this study explores the interactions between Au-Ni-Cu and provides suggestions for improving Au thiosulfate leaching under the interference of co-existing metals from waste PCB materials.
more »
« less
Supercritical CO 2 -induced alteration of polymer-metal matrix and selective extraction of valuable metals from waste printed circuit boards
The rapidly accumulating amounts of waste electrical and electronic equipment (WEEE) is one of the biggest environmental concerns in modern societies, and this problem will be further accelerated in the future. The use of supercritical CO2 (scCO2) mixed with acids has been proposed as a greener solvent system compared to conventional cyanide and aqua regia solvents, however, the mechanisms of scCO2 in metal extraction from WEEE are still poorly understood. Thus, this study focused on the physical, structural, and chemical interactions between scCO2/acid solvents and complex layered components in waste printed circuit boards (WPCBs), one of the common WEEEs. Our study showed that the use of scCO2-based pretreatment allows faster leaching of metals including copper (Cu) in the subsequent hydrometallurgical process using H2SO4 and H2O2, while allowing gold (Au) recovery as hydrometallurgically delaminated solids. This enhancement is due to the selective leaching of Ni and unique inner porous structures created by ScCO2/acid treatment via dissolving the Ca-silicate-bearing fiberglass within the WPCB. Thus, the scCO2-based pretreatment of WPCBs shows a multifaceted green chemistry potential relating to the reduction in solvent usage and targeted recovery of Au prior to shredding or grinding that would reduce any loss or dilution of Au in the subsequent waste stream.
more »
« less
- Award ID(s):
- 1706905
- PAR ID:
- 10195688
- Date Published:
- Journal Name:
- Green Chemistry
- ISSN:
- 1463-9262
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Pretreatment is an important step to reduce the recalcitrance factors in biomass for effective biomass utilization. In particular, the choice of processing solvents in the pretreatment influences the quantity and quality of the final products. Although conventional organosolv pretreatments are effective, they are typically performed under harsh conditions. Compared to those approaches, recent studies have shown that the use of Deep Eutectic Solvents (DES) made up of a hydrogen bond donor and acceptor at the eutectic point can be a promising alternative as biomass processing solvents because of their good thermal stability and compatibility with natural components. In this study, DES pretreatment was applied to corn stover, which is the largest agricultural residue in the United States. The performance of the pretreatments was assessed by measuring the removal of xylan and lignin from the corn stover, as well as the production of glucose and xylose by subsequent enzymatic hydrolysis. The results indicated that the DES pretreatment resulted in significantly higher delignification rates (75%) than an organosolv pretreatment (35%) at the same processing temperature. The DES pretreatment also resulted in a more effective conversion of glucan (81%) and xylan (56%) than the organosolv pretreatment. The results indicated that DES pretreatment is a promising processing strategy for biomass utilization.more » « less
-
Abstract Biomass‐derived deep eutectic solvents (DESs) have been introduced as promising pretreatment and fractionation solvents because of their mild processing conditions, easy synthesis, and green solvent components from biomass. In recent DES studies, solvent‐based third constituents like water, ethanol, and others improve the processibility of typical binary DESs. However, the impacts of these components are not well understood. Here, two solvent‐based constituents, including water and ethylene glycol, were applied to 3,4‐dihydroxybenzoic acid (DHBA)‐based DES system for improving the conversion efficiency of cellulose‐rich fraction and the properties of lignin fraction. Chemical composition, enzymatic digestibility, degree of polymerization of cellulose and physicochemical properties of lignin were used to evaluate the impact of each third constituent on biomass processing. Ternary ChCl‐DHBA DESs exhibited better performances in delignification, fermentable sugar production, and preservation of β‐O‐4 ether linkage in lignin compared with binary ChCl‐DHBA DES.more » « less
-
Polymetallic sulfide ores are often not amenable to cyanide leaching due to the presence of several elements and minerals capable of interfering with this process. Thus, various strategies, such as chemical pretreatments, are often studied to improve the efficiency of cyanidation. Beyond the results of such strategies, it is important to understand the changes occurring on the mineral samples during these pretreatments. Herein, an alkaline pre- treatment was applied to a silver concentrate (~8 kg Ag/t) composed of polymetallic sulfides (Fe-Pb-Mn), which increased the silver extraction during subsequent cyanidation from 40% to 80% and decreased the cyanide consumption in half (from approximately 60 to 30 kg NaCN/t). X-ray diffraction (XRD) and ICP-MS indicated that the pretreatment could remove significant amounts of elemental sulfur, which is a known cyanicidal agent. The dissolution of significant amounts of sulfur was confirmed by chemical analysis, which also demonstrated that the dissolution of iron, lead, manganese, and silver were negligible during pretreatment. At surface level, X- ray photoelectron spectroscopy (XPS) demonstrated that the pretreatment exposes fresh sulfide surfaces (e. g. pyrite). In addition, the XPS spectra indicated that the pretreatment facilitated the exposure of clean mineral surfaces. The presence of cleaner surfaces suggested a more uniform and less hindered diffusion of leaching agents through the mineral. Indeed, fitting the extraction data to the shrinking core model showed that pre- treated samples featured a nearly ideal diffusion-controlled process, while in the case of untreated samples this fitting was less adequate. During cyanidation of both untreated and pretreated samples, lead build-up was detected on the surface (readsorption), which suggested that this phenomenon does not affect the efficiency of a leaching process. This study highlights the importance of combining bulk analytical methods with surface- sensitive techniques to obtain a more complete understanding of leaching processes.more » « less
-
The leaching of Cu in ammoniacal solutions has proven an efficient method to recover Cu from waste printed circuit boards (WPCBs) that has used by many researchers over the last two decades. This study investigates the feasibility of a counter-current leaching circuit that would be coupled with an electrowinning (EW) cell. To accomplish this objective, the paper is divided into three parts. In Part 1, a leaching kinetic framework is developed from a set of experiments that were designed and conducted using end-of-life waste RAM chips as feed sources and Cu(II)-ammoniacal solution as the lixiviant. Various processing parameters, such as particle size, stirring rates, initial Cu(II) concentrations, and temperatures, were evaluated for their effects on the Cu recovery and the leaching rate. It was found that the particle size and initial Cu(II) concentration were the two most important factors in Cu leaching. Using a 1.2 mm particle size diameter and 40 g/L of initial Cu(II) concentration, a maximum Cu recovery of 96% was achieved. The Zhuravlev changing-concentration model was selected to develop the empirically fitted kinetic coefficients. In Part 2, kinetic data were adapted into a leaching function suitable for continuously stirred tank reactors. This was achieved via using the coefficients from the Zhuravlev model and adapting them to the Jander constant concentration model for use in the counter-current circuit model. Part 3 details the development of a counter-current circuit model based on the relevant kinetic model, and the circuit performance was modeled to provide a tool that would allow the exploration of maximum copper recovery whilst minimizing the Cu(II) reporting to electrowinning. A 4-stage counter-current circuit was modeled incorporating a feed of 35 g/L of Cu(II), achieving a 4.12 g/L Cu(II) output with 93% copper recovery.more » « less
An official website of the United States government

