skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: A Surfactant-Free Microfluidic Process For Fabrication Of Multi-Hollow Polyimide Aerogel Particles
This work focuses on fabrication of multi-hollow polyimide gel and aerogel particles from a surfactant-free oil-in-oil emulsion system using a microfluidic droplet generator operating under dripping mode. The multi-hollow gel and aerogel particles have strong potential in thermal insulation. Under jetting and tip-streaming regime of microfluidic flows, droplets are generated with no occluded liquid phase. The present study investigates a means of designing polyimide gel particles with plurality of internal liquid droplets by strategically manipulating the flow rates of the continuous and dispersed phase liquids through the microfluidic droplet generator. The multi-hollow polyimide aerogel particles obtained after supercritical drying of the gel particles present mesopores, high BET surface area, and excellent prospect for thermal insulation.  more » « less
Award ID(s):
1826030
PAR ID:
10196288
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
International polymer processing
Volume:
XXXV
Issue:
5
ISSN:
0930-777X
Page Range / eLocation ID:
1-12
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; (, International Polymer Processing)
    Abstract A surfactant-free oil-in-oil emulsion-templating method is presented for fabrication of monolithic polyimide aerogel foams using monomer systems that produce fast sol–gel transition. An aerogel foam is a high porosity (∼90%) material with coexisting meso- and macropores inherent to aerogels with externally introduced micrometer size open cells (macrovoids) that are reminiscent of foams. The macrovoids are introduced in polyimide sol using surfactant-free emulsion-templating of droplets of an immiscible liquid that are stabilized against coalescence by fast sol–gel transition. Three immiscible liquids – cyclohexane, n -heptane, and silicone oil – are considered in this work for surfactant-free emulsion-templating. The aerogel foam monoliths, recovered by supercritical drying, exhibit smaller size macrovoids when n -heptane and cyclohexane are used as emulsion-templating liquid, while the overall porosity and the bulk density show weak dependence on the emulsion-templating liquid. 
    more » « less
  2. ; ; ; ; ; ; ; ; ; ; et al (, Journal of Applied Crystallography)
    The role of surface wetting properties and their impact on the performance of 3D printed microfluidic droplet generation devices for serial femtosecond crystallography (SFX) are reported. SFX is a novel crystallography method enabling structure determination of proteins at room temperature with atomic resolution using X-ray free-electron lasers (XFELs). In SFX, protein crystals in their mother liquor are delivered and intersected with a pulsed X-ray beam using a liquid jet injector. Owing to the pulsed nature of the X-ray beam, liquid jets tend to waste the vast majority of injected crystals, which this work aims to overcome with the delivery of aqueous protein crystal suspension droplets segmented by an oil phase. For this purpose, 3D printed droplet generators that can be easily customized for a variety of XFEL measurements have been developed. The surface properties, in particular the wetting properties of the resist materials compatible with the employed two-photon printing technology, have so far not been characterized extensively, but are crucial for stable droplet generation. This work investigates experimentally the effectiveness and the long-term stability of three different surface treatments on photoresist films and glass as models for our 3D printed droplet generator and the fused silica capillaries employed in the other fluidic components of an SFX experiment. Finally, the droplet generation performance of an assembly consisting of the 3D printed device and fused silica capillaries is examined. Stable and reproducible droplet generation was achieved with a fluorinated surface coating which also allowed for robust downstream droplet delivery. Experimental XFEL diffraction data of crystals formed from the large membrane protein complex photosystem I demonstrate the full compatibility of the new injection method with very fragile membrane protein crystals and show that successful droplet generation of crystal-laden aqueous droplets intersected by an oil phase correlates with increased crystal hit rates. 
    more » « less
  3. ; ; ; ; ; ; ; ; ; ; et al (, Micromachines)
    We report a microfluidic droplet generator which can produce single and compound droplets using a 3D axisymmetric co-flow structure. The design considered for the fabrication of the device integrated a user-friendly and cost-effective 3D printing process. To verify the performance of the device, single and compound emulsions of deionized water and mineral oil were generated and their features such as size, generation frequency, and emulsion structures were successfully characterized. In addition, the generation of bio emulsions such as alginate and collagen aqueous droplets in mineral oil was demonstrated in this study. Overall, the monolithic 3D printed axisymmetric droplet generator could offer any user an accessible and easy-to-utilize device for the generation of single and compound emulsions. 
    more » « less
  4. ; ; ; ; (, Nature Communications)
    Abstract Under-oil open microfluidic system, utilizing liquid-liquid boundaries for confinements, offers inherent advantages including clogging-free flow channels, flexible access to samples, and adjustable gas permeation, making it well-suited for studying multi-phase chemical reactions that are challenging for closed microfluidics. However, reports on the novel system have primarily focused on device fabrication and functionality demonstrations within biology, leaving their application in broader chemical analysis underexplored. Here, we present a visualization-enhanced under-oil open microfluidic system for in situ characterization of multi-phase chemical reactions with Raman spectroscopy. The enhanced system utilizes a semi-transparent silicon (Si) nanolayer over the substrate to enhance visualization in both inverted and upright microscope setups while reducing Raman noise from the substrate. We validated the system’s chemical stability and capability to monitor gas evolution and gas-liquid reactions in situ. The enhanced under-oil open microfluidic system, integrating Raman spectroscopy, offers a robust open-microfluidic platform for label-free molecular sensing and real-time chemical/biochemical process monitoring in multi-phase systems. 
    more » « less
  5. ; ; ; ; ; ; ; (, Transport in Porous Media)
    We study the formation of oil droplets from an initially trapped large oil ganglion under surfactant flooding, using a microfluidic device consisting of a two-dimensional array of regularly spaced square posts. We observe that above a critical capillary number for oil mobilization, breakage of the ganglion results in the formation of either trapped patches spanning multiple pores or numerous mobile droplets that exit the device at a velocity comparable to the average flooding fluid velocity. These mobile droplets, however, are only observed when above a secondary capillary number threshold. The formation of these droplets is found to involve the simultaneous occurrence of three different passive droplet generation mechanisms where a droplet is formed as it is pulled by perpendicular fluid flow, as it is pulled by co-axial fluid flow, and or as it splits due to collision with a post. Our results show that oil breakthroughs only occur when the oil is in the form of mobile drop- lets, suggesting that droplet formation can be an important condition for the mobility of residual oil in porous media. Additionally, this post-array microfluidic device can be used for the production of monodisperse droplets whose size can be controlled by the spacing of the posts. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email