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We designed and characterized a 3D printed acoustic shear wave polarization rotator (PR) based on the specific nature of the fused-deposition-modeling printing process. The principle of the PR is based on rotation of the polarization axis of a shear wave due to the gradual change in orientation of the axis of anisotropy along the direction of wave propagation of a printed layered structure. The component of the shear modulus parallel to the infilled lines within each layer is significantly higher than that in the perpendicular direction. As the PR was printing, a small angle between neighboring layers was introduced, resulting in a 3D helicoidal pattern of distribution of the axes of anisotropy. The polarization of the propagating shear wave follows this pattern leading to the rotation of the polarization axis by a desirable angle. The total rotation angle can be tuned by the number of printed layers. The fabricated [Formula: see text] rotators demonstrate high performance that can be improved by changing the infill fraction settings.
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Novel 2D Dynamic Elasticity Maps for Inspection of Anisotropic Properties in Fused Deposition Modeling Objects
In this study, a novel ultrasonic non-destructive and non-invasive elastography method was introduced and demonstrated to evaluate the mechanical properties of fused deposition modeling 3D printed objects using two-dimensional dynamical elasticity mapping. Based on the recently investigated dynamic bulk modulus and effective density imaging technique, an angle-dependent dynamic shear modulus measurement was performed to extract the dynamic Young’s modulus distribution of the FDM structures. The elastographic image analysis demonstrated the presence of anisotropic dynamic shear modulus and dynamic Young’s modulus existing in the fused deposition modeling 3D printed objects. The non-destructive method also differentiated samples with high contrast property zones from that of low contrast property regions. The angle-dependent elasticity contrast behavior from the ultrasonic method was compared with conventional and static tensile tests characterization. A good correlation between the nondestructive technique and the tensile test measurements was observed.
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- Award ID(s):
- 1741677
- PAR ID:
- 10204105
- Date Published:
- Journal Name:
- Polymers
- Volume:
- 12
- Issue:
- 9
- ISSN:
- 2073-4360
- Page Range / eLocation ID:
- 1966
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/polym12091966
