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The rapid proliferation of the Internet of Things (IoT) necessitates compact, sustainable, and autonomous energy sources for distributed electronic devices. Microbial fuel cells (MFCs) offer an eco‐friendly alternative by converting organic matter into electrical energy using living micro‐organisms. However, their integration into microsystems faces significant challenges, including incompatibility with microfabrication, fragile anode materials, low electrical conductivity, and compromised microbial viability. Here, this study introduces a microscale biobattery platform integrating laser powder bed fusion‐fabricated 316L stainless steel anodes with resilient, spore‐formingBacillus subtilisbiocatalysts. The 3D‐printed gyroid scaffolds provide high surface‐to‐volume ratios, submillimeter porosity, and tunable roughness, enhancing microbial colonization and electron transfer. The stainless steel ensures mechanical robustness, chemical stability, and superior conductivity.Bacillus subtilisspores withstand harsh conditions, enabling prolonged storage and rapid, on‐demand activation. The biobattery produces 130 μW of power, exceeding conventional microscale MFCs, with exceptional reuse stability. A stack of six biobatteries achieves nearly 1 mW, successfully powering a 3.2‐inch thin‐film transistor liquid crystal display via capacitor‐assisted energy buffering, demonstrating practical applicability. This scalable, biologically resilient, and fabrication‐compatible solution advances autonomous electronic systems for IoT applications.
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Makerspace microfabrication of a stainless steel 3D microneedle electrode array (3D MEA) on a glass substrate for simultaneous optical and electrical probing of electrogenic cells
Microfabrication and assembly of a Three-Dimensional Microneedle Electrode Array (3D MEA) based on a glass-stainless steel platform is demonstrated involving the utilization of non-traditional “Makerspace Microfabrication” techniques featuring cost-effective, rapid fabrication and an assorted biocompatible material palette. The stainless steel microneedle electrode array was realized by planar laser micromachining and out-of-plane transitioning to have a 3D configuration with perpendicular transition angles. The 3D MEA chip is bonded onto a glass die with metal traces routed to the periphery of the chip for electrical interfacing. Confined precision drop casting (CPDC) of PDMS is used to define an insulation layer and realize the 3D microelectrodes. The use of glass as a substrate offers optical clarity allowing for simultaneous optical and electrical probing of electrogenic cells. Additionally, an interconnect using 3D printing and conductive ink casting has been developed which allows metal traces on the glass chip to be transitioned to the bottomside of the device for interfacing with commercial data acquisition/analysis equipment. The 3D MEAs demonstrate an average impedance/phase of ∼13.3 kΩ/−12.1° at 1 kHz respectively, and an average 4.2 μV noise. Lastly, electrophysiological activity from an immortal cardiomyocyte cell line was recorded using the 3D MEA demonstrating end to end device development.
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- Award ID(s):
- 1939050
- PAR ID:
- 10220954
- Date Published:
- Journal Name:
- RSC Advances
- Volume:
- 10
- Issue:
- 68
- ISSN:
- 2046-2069
- Page Range / eLocation ID:
- 41577 to 41587
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1039/d0ra06070d
