Exploring Student Decision Making Trends in Process Safety Dilemmas Using the Engineering Process Safety Research Instrument
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Engineering solutions typically involve weighing multiple competing and often conflicting variables in an attempt to come to an optimal solution. Since many engineered systems are used by or impact employees, customers, and the public, the safety and well being of those people must factor heavily into engineers’ decision making processes. Indeed, in the professional codes of numerous engineering societies, the safety, health and welfare of the public is at or near the top of the list in important and fundamental tenets of the profession. Given the importance of process safety in engineering, the American Institute for Chemical Engineers (AIChE), the Chemical Safety and Hazard Investigation Board (CSB), and the engineering accrediting agency (ABET) have provided guidelines specifically for chemical engineering programs that require them to include explicit instruction in process safety and hazard identification. Since 2011, the accreditation criteria for chemical engineering programs has included language that addresses the study of process safety and hazards as a core element of a chemical engineer’s education.more » « less
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Process safety has become a critical component of chemical engineering education. However, students may find it difficult to fully understand the ramifications of decisions they make during classroom exercises due to their lack of real world experience. Use of an immersive digital environment where students could role play as chemical engineering employees making process safety decisions could be one method of achieving this goal. Through this experience, students could observe the outcomes of their decisions in a safe, controlled environment without the disastrous real-world consequences that could come from making a mistake. This digital environment could have further features, such as time constraints or interactions with other characters, to make the experience feel more authentic than an in-class discussion or case study. In order to evaluate the efficacy of such a virtual environment, a portion of this work centered around the creation of the Engineering Process Safety Research Instrument (EPSRI). The instrument asks participants to evaluate process safety dilemmas and rank a set of considerations based on how influential they were in their decision-making process. The instrument then classifies each decision based on the stages of Kohlberg’s moral development theory, ranging from pre-conventional (i.e. more self-centered) thinking to post-conventional (i.e. more global) thinking. This instrument will be used to assess how students’ thinking about process safety decisions changes as a result of engaging in the virtual safety decision making environment. This paper will summarize the progress since the project’s start in summer 2017, highlighting the work completed in development and validation of the EPSRI. This process included content validation, think-aloud studies to improve clarity of the instrument, and factor analysis based on a large scale implementation at multiple universities. The paper will also discuss the development of the minimum viable product digital process safety experience, including establishment of learning outcomes and the mechanics that reinforce those outcomes. By presenting these findings, we intend to spread awareness of the EPSRI, which can evaluate the safety decisions of chemical engineering students while having the potential to launch discussions about safety and ethics in other engineering disciplines. We also hope that these results will provide educators with insights into how to translate educational objectives to elements of a digital learning environment through collaboration with digital media companies.more » « less
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Despite process safety and ethical decision making being recognized priorities in many chemical companies, process safety incidents continue to occur with unfortunate regularity. In order to understand why such incidents keep occurring, and to prevent future accidents from happening, it is important to study the decision-making habits of people employed at chemical companies, and to inform students of the difference between the influences of ethics and behavioral ethics in process safety decision making. This study seeks to determine how senior chemical engineering students approach reasoning through process safety scenarios through the use of a mixed methods study. This study found that four out of the five students who participated in the study demonstrated post-conventional reasoning, and the remaining student showed conventional reasoning based on the quantitative analysis of their responses. Students showed mostly post-conventional reasoning in their responses based on a qualitative analysis; however, through comparison of these results it was found that the moral schema students were classified as was not always truly representative of their moral reasoning.more » « less
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Visco, Donald P (Ed.)Faculty members are instrumental in the delivery of process safety curriculum and key stakeholders in efforts to improve process safety education. This study evaluated faculty’s view of the relevance of specific criteria in process safety decisions and whether their criteria prioritization changed after exposure to a group play-through of a digital process safety game. Faculty found relevance in the proposed criteria and had relatively stable prioritization of these criteria both before and after game play.more » « less
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