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Abstract Achieving mobile liquid droplets on solid surfaces is crucial for various practical applications, such as self‐cleaning and anti‐fouling coatings. The last two decades have witnessed remarkable progress in designing functional surfaces, including super‐repellent surfaces and lubricant‐infused surfaces, which allow droplets to roll/slide on the surfaces. However, it remains a challenge to enable droplet motion on hydrophilic solid surfaces. In this work, we demonstrate mobile droplets containing ionic surfactants on smooth hydrophilic surfaces that are charged similarly to surfactant molecules. The ionic surfactant‐laden droplets display ultra‐low contact angle and ultra‐low sliding angle simultaneously on the hydrophilic surfaces. The sliding of the droplet is enabled by the adsorbed surfactant ahead of three‐phase contact line, which is regulated by the electrostatic interaction between ionic surfactant and charged solid surface. The droplet can maintain its motion even when the hydrophilic surface has defects. Furthermore, we demonstrate controlled manipulation of ionic surfactant‐laden droplets on hydrophilic surfaces with different patterns. We envision that our simple technique for achieving mobile droplets on hydrophilic surfaces can pave the way to novel slippery surfaces for different applications.
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Consistent optical surface inspection based on open environment droplet size-controlled condensation figures
Condensation figure (CF) is a simple and cost-effective method to inspect patterns and defects on product surfaces. This inspection method is based on energy differentials on surfaces. Due to wettability contrast, water droplets are preferentially nucleated and grown on hydrophilic regions. The formed CF can further be segmented for the recognition and measurement of the patterns on the surfaces. The state-of-the-art CF methods are closeenvironmental, while controlled open-environmental CF has broader applications in manufacturing and quality inspection. The lack of open-environmental CF for such applications is mostly because of the unavailable droplet size control methods. In this paper, we designed a high-resolution optical surface inspection system based on open environment droplet-size-controlled CFs. This is done by real-time imaging and recognizing the condensed droplet sizes and densities on surfaces, and accordingly tuning the vaporization and evaporation of droplets on the surface by the vapor flow rate. Our experimental results show that the average diameter of droplets can be controlled below 3.5 µm in a laboratory setup for different metal substrates. We also test the system for inspecting self-assembled monolayer patterns with linewidth of 5 µm on a gold surface; this can be promisingly used for online quality monitoring and in-process control of printed patterns in flexible devices manufacturing.
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- Award ID(s):
- 1916866
- PAR ID:
- 10265911
- Date Published:
- Journal Name:
- Measurement Science and Technology
- ISSN:
- 0957-0233
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1088/1361-6501/ac0d24
