Abstract Recent advancements in additive manufacturing (AM) techniques have significantly expanded the potential applications of magnetic materials and devices. This review summarizes various AM methods, including ink‐based and ink‐free processes, and their use in fabricating complex magnetic structures with specific properties tailored for different fields. Key applications discussed include energy‐harvesting devices enhanced with magnetic nanoparticles, water decontamination through magnetically guided microswimmers, and magnetic soft composites in robotics and medical devices. In addition, the integration of AM in producing wearable and flexible magnetic sensors is highlighted, demonstrating its transformative impact on human‐machine interactions. Furthermore, rare‐earth‐free magnets and electric motor designs enabled by AM techniques are also discussed. Despite material compatibility and scalability challenges, AM provides opportunities for creating multifunctional, sustainable devices with reduced waste. Future research should focus on optimizing these techniques for complex applications and large‐scale production, particularly in eco‐friendly and industrial settings.
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Discovering rare-earth-free magnetic materials through the development of a database
We develop an open-access database that provides a large array of datasets specialized for magnetic compounds as well as magnetic clusters. Our focus is on rare-earth-free magnets. Available datasets include (i) crystallography, (ii) thermodynamic properties, such as the formation energy, and (iii) magnetic properties that are essential for magnetic-material design. Our database features a large number of stable and metastable structures discovered through our adaptive genetic algorithm (AGA) searches. Many of these AGA structures have better magnetic properties when compared to those of the existing rare-earth-free magnets and the theoretical structures in other databases. Our database places particular emphasis on site-specific magnetic data, which are obtained by high-throughput first-principles calculations. Such site-resolved data are indispensable for machine-learning modeling. We illustrate how our data-intensive methods promote efficiency of the experimental discovery of new magnetic materials. Our database provides massive datasets that will facilitate an efficient computational screening, machine-learning-assisted design, and the experimental fabrication of new promising magnets.
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- PAR ID:
- 10295439
- Date Published:
- Journal Name:
- Physical review materials
- Volume:
- 4
- ISSN:
- 2476-0455
- Page Range / eLocation ID:
- 114408
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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