An official website of the United States government
Cylindrical specimens of CrCoNi alloy with electropolished surfaces were subjected to constant total strain amplitude low cycle fatigue. The alloy exhibited an initial period of cyclic hardening followed by cyclic softening until failure occurred. At the end of hardening stage at the peak of cyclic stress, well-developed persistent slip markings (PSMs) consisting of extrusions and intrusions were associated with thin deformation twins. A sophisticated experimental workflow was designed to extract information from the surface and the bulk of tested material. A combination of SEM, EBSD, ECCI, FIB and HR-STEM was used to study the internal structure and the surface profiles around the deformation twins, which were produced during the initial period of cyclic loading. Furthermore, localized cyclic plastic strain and stress concentrations near deformation twins led not only to early, well-developed PSMs, but also to the activation of TWIP and TRIP plasticity even at low macroscopic stress amplitudes.
more »
« less
Molecular Dynamics Investigation of the Deformation Mechanism of Gold with Variations in Mold Profiles during Nanoimprinting
Understanding the deformation behavior during nanoimprint lithography is crucial for high resolution patterning. Molecular dynamics modeling was implemented to investigate the effect of different mold profiles (cylindrical, rectangular, and spherical) on the von Mises stress, lattice dislocations, and material deformation. Relatively higher von Mises stress (1.08 × 107 Pa) was observed for the spherical mold profile compared to the rectangular and cylindrical profiles due to the larger surface area of contact during the mold penetration stage of NIL. Substantial increases in the von Mises stress were observed for all the mold geometries during the mold penetration stage. The von Mises stresses had a reduction in the relaxation and mold retrieval stages based on the rearrangement of the gold atoms. The lattice dislocation during the deformation process revealed the formation of the BCC structure which further reverted to the FCC structure after the mold retrieval. The polyhedral template matching (PTM) method was used to explain the retention of the FCC structure and subsequent ductile behavior of the substrate. The cylindrical mold had the lowest percentage spring back in both of the orthogonal directions and thus replicated the mold profile with high-fidelity as compared to the spherical and rectangular molds. The findings of this research can aid the design of molds for several applications.
more »
« less
- Award ID(s):
- 1663128
- PAR ID:
- 10297146
- Date Published:
- Journal Name:
- Materials
- Volume:
- 14
- Issue:
- 10
- ISSN:
- 1996-1944
- Page Range / eLocation ID:
- 2548
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Directed energy deposition (DED)-based additive manufacturing (AM) was employed to fabricate three distinct bimetallic compositions to understand the role interface for the deformation behavior of bimetallic structures under compressive loading. Commercially pure titanium (CP Ti) with a hexagonal closed packed (HCP) structure, nickel (Ni) with a face-centered cubic (FCC), and tantalum (Ta) with a body-centered cubic (BCC) structure were selected to understand the deformation behavior within the pure metals and damage accumulation at the bimetallic interface. By incorporating the combination of these materials, such as Ni-Ti, Ni-Ta, and Ta-Ti, we aimed to manufacture layered-base polycrystalline composite structures with FCC-HCP, FCC-BCC, and BCC-HCP crystal unit cells, respectively. In Ni-Ti and Ni-Ta bimetallic structures, it was determined that deformation is controlled by the Ni region, where the highest deflection occurs when Ni bulges out and makes lateral stress at the interface, resulting in crack initiation, propagation, and failure of the structure. Structural edges were found to experience the highest deformation, prompting grain inclination towards the <111> crystal orientation, resulting in a favorable orientation for dislocation slip and a higher Taylor factor. However, strong interfacial bonding and similar Young's modulus between Ta and Ti altered the deformation mechanisms to twinning formation in the Ti region and observed buckling of the entire structure without significant failure at the interface.more » « less
-
In situ synchrotron diffraction and modeling of non-equilibrium solidification of a MnFeCoNiCu alloynull (Ed.)Abstract The solidification mechanism and segregation behavior of laser-melted Mn 35 Fe 5 Co 20 Ni 20 Cu 20 was firstly investigated via in situ synchrotron x-ray diffraction at millisecond temporal resolution. The transient composition evolution of the random solid solution during sequential solidification of dendritic and interdendritic regions complicates the analysis of synchrotron diffraction data via any single conventional tool, such as Rietveld refinement. Therefore, a novel approach combining a hard-sphere approximation model, thermodynamic simulation, thermal expansion measurement and microstructural characterization was developed to assist in a fundamental understanding of the evolution of local composition, lattice parameter, and dendrite volume fraction corresponding to the diffraction data. This methodology yields self-consistent results across different methods. Via this approach, four distinct stages were identified, including: (I) FCC dendrite solidification, (II) solidification of FCC interdendritic region, (III) solid-state interdiffusion and (IV) final cooling with marginal diffusion. It was found out that in Stage I, Cu and Mn were rejected into liquid as Mn 35 Fe 5 Co 20 Ni 20 Cu 20 solidified dendritically. During Stage II, the lattice parameter disparity between dendrite and interdendritic region escalated as Cu and Mn continued segregating into the interdendritic region. After complete solidification, during Stage III, the lattice parameter disparity gradually decreases, demonstrating a degree of composition homogenization. The volume fraction of dendrites slightly grew from 58.3 to 65.5%, based on the evolving composition profile across a dendrite/interdendritic interface in diffusion calculations. Postmortem metallography further confirmed that dendrites have a volume fraction of 64.7% ± 5.3% in the final microstructure.more » « less
-
3D sand printing (3DSP) is a comparatively new additive manufacturing (AM) technology which has opened new opportunities for the sand-casting industry. Complex parts with intricate features that were inaccessible through the traditional mold and core making process and would take significant lead time to production can be now easily manufactured using 3DSP technology. Previous studies through numerical modeling have revealed that novel 3D riser geometries offer significant advantages during solidification of the casting by providing higher solidification time, less macro-porosity, and less piping inside the riser. This current study focuses on the experimental validation of the numerical study. Nine different riser geometries were printed as cores using 3DSP which were later installed in a larger sand mold accommodating the rigging (sprue, runners, ingates). Three novel riser shapes (ellipsoid, spherical and fusion) and one traditional cylindrical riser were explored in this study. The spherical risers were studied to understand the effect of the novel riser shape on the neck region. With three repetitions of each design (total of nine designs), a total of 27 castings were manufactured and characterized for statistical analysis. ASTM A216 WCB (wrought carbon steel, grade B) alloy was used to pour all the molds. Results from the ultrasonic tests, flexural test, and X-ray CT inspection show strong agreement with the previous FEA analysis along with 45 % yield improvement, 32 % reduction in riser neck diameter and increased mechanical strength.more » « less
-
Objective: The objective of this study was to compare the biomechanical differences of different rod configurations following anterior column realignment (ACR) and pedicle subtraction osteotomy (PSO) for an optimal correction technique and rod configuration that would minimize the risk of rod failure.Methods: A validated spinopelvic (L1-pelvis) finite element model was used to simulate ACR at the L3–4 level. The ACR procedure was followed by dual-rod fixation, and for 4-rod constructs, either medial/lateral accessory rods (connected to primary rods) or satellite rods (directly connected to ACR level screws). The range of motion (ROM), maximum von Mises stress on the rods, and factor of safety (FOS) were calculated for the ACR models and compared to the existing literature of different PSO rod configurations.Results: All of the 4-rod ACR constructs showed a reduction in ROM and maximum von Mises stress compared to the dual-rod ACR construct. Additionally, all of the 4-rod ACR constructs showed greater percentage reduction in ROM and maximum von Mises stress compared to the PSO 4-rod configurations. The ACR satellite rod construct had the maximum stress reduction i.e., 47.3% compared to dual-rod construct and showed the highest FOS (4.76). These findings are consistent with existing literature that supports the use of satellite rods to reduce the occurrence of rod fracture.Conclusion: Our findings suggest that the ACR satellite rod construct may be the most beneficial in reducing the risk of rod failure compared to all other PSO and ACR constructs.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript
- Journal Article:
- https://doi.org/10.3390/ma14102548
