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1. Atomically dispersed Fe–N–C decorated with Pt-alloy core–shell nanoparticles for improved activity and durability towards oxygen reduction

   https://doi.org/10.1039/d0ee00832j  

   Ao, Xiang ; Zhang, Wei ; Zhao, Bote ; Ding, Yong ; Nam, Gyutae ; Soule, Luke ; Abdelhafiz, Ali ; Wang, Chundong ; Liu, Meilin ( September 2020 , Energy & Environmental Science)

   One of the key challenges that hinders broad commercialization of proton exchange membrane fuel cells is the high cost and inadequate performance of the catalysts for the oxygen reduction reaction (ORR). Here we report a composite ORR catalyst consisting of ordered intermetallic Pt-alloy nanoparticles attached to an N-doped carbon substrate with atomically dispersed Fe–N–C sites, demonstrating substantially enhanced catalytic activity and durability, achieving a half-wave potential of 0.923 V ( vs.  RHE) and negligible activity loss after 5000 cycles of an accelerated durability test. The composite catalyst is prepared by deposition of Pt nanoparticles on an N-doped carbon substrate withmore »atomically dispersed Fe–N–C sites derived from a metal–organic framework and subsequent thermal treatment. The latter results in the formation of core–shell structured Pt-alloy nanoparticles with ordered intermetallic Pt 3 M (M = Fe and Zn) as the core and Pt atoms on the shell surface, which is beneficial to both the ORR activity and stability. The presence of Fe in the porous Fe–N–C substrate not only provides more active sites for the ORR but also effectively enhances the durability of the composite catalyst. The observed enhancement in performance is attributed mainly to the unique structure of the composite catalyst, as confirmed by experimental measurements and computational analyses. Furthermore, a fuel cell constructed using the as-developed ORR catalyst demonstrates a peak power density of 1.31 W cm −2 . The strategy developed in this work is applicable to the development of composite catalysts for other electrocatalytic reactions.« less
2. High-performance fuel cell cathodes exclusively containing atomically dispersed iron active sites

   https://doi.org/10.1039/C9EE00877B  

   Zhang, Hanguang ; Chung, Hoon T. ; Cullen, David A. ; Wagner, Stephan ; Kramm, Ulrike I. ; More, Karren L. ; Zelenay, Piotr ; Wu, Gang ( August 2019 , Energy & Environmental Science)

   Platinum group metal-free (PGM-free) catalysts for the oxygen reduction reaction (ORR) with atomically dispersed FeN 4 sites have emerged as a potential replacement for low-PGM catalysts in acidic polymer electrolyte fuel cells (PEFCs). In this work, we carefully tuned the doped Fe content in zeolitic imidazolate framework (ZIF)-8 precursors and achieved complete atomic dispersion of FeN 4 sites, the sole Fe species in the catalyst based on Mößbauer spectroscopy data. The Fe–N–C catalyst with the highest density of active sites achieved respectable ORR activity in rotating disk electrode (RDE) testing with a half-wave potential ( E 1/2 ) of 0.88more »± 0.01 V vs. the reversible hydrogen electrode (RHE) in 0.5 M H 2 SO 4 electrolyte. The activity degradation was found to be more significant when holding the potential at 0.85 V relative to standard potential cycling (0.6–1.0 V) in O 2 saturated acid electrolyte. The post-mortem electron microscopy analysis provides insights into possible catalyst degradation mechanisms associated with Fe–N coordination cleavage and carbon corrosion. High ORR activity was confirmed in fuel cell testing, which also divulged the promising performance of the catalysts at practical PEFC voltages. We conclude that the key factor behind the high ORR activity of the Fe–N–C catalyst is the optimum Fe content in the ZIF-8 precursor. While too little Fe in the precursors results in an insufficient density of FeN 4 sites, too much Fe leads to the formation of clusters and an ensuing significant loss in catalytic activity due to the loss of atomically dispersed Fe to inactive clusters or even nanoparticles. Advanced electron microscopy was used to obtain insights into the clustering of Fe atoms as a function of the doped Fe content. The Fe content in the precursor also affects other key catalyst properties such as the particle size, porosity, nitrogen-doping level, and carbon microstructure. Thanks to using model catalysts exclusively containing FeN 4 sites, it was possible to directly correlate the ORR activity with the density of FeN 4 species in the catalyst.« less
3. A completely precious metal–free alkaline fuel cell with enhanced performance using a carbon-coated nickel anode

   https://doi.org/10.1073/pnas.2119883119  

   Gao, Yunfei ; Yang, Yao ; Schimmenti, Roberto ; Murray, Ellen ; Peng, Hanqing ; Wang, Yingming ; Ge, Chuangxin ; Jiang, Wenyong ; Wang, Gongwei ; DiSalvo, Francis J. ; et al ( March 2022 , Proceedings of the National Academy of Sciences)

   Alkaline fuel cells enable the use of earth-abundant elements to replace Pt but are hindered by the sluggish kinetics of the hydrogen oxidation reaction (HOR) in alkaline media. Precious metal–free HOR electrocatalysts need to overcome two major challenges: their low intrinsic activity from too strong a hydrogen-binding energy and poor durability due to rapid passivation from metal oxide formation. Here, we designed a Ni-based electrocatalyst with a 2-nm nitrogen-doped carbon shell (Ni@CN x ) that serves as a protection layer and significantly enhances HOR kinetics. A Ni@CN x anode, paired with a Co−Mn spinel cathode, exhibited a record peak powermore »density of over 200 mW/cm 2 in a completely precious metal–free alkaline membrane fuel cell. Ni@CN x exhibited superior durability when compared to a Ni nanoparticle catalyst due to the enhanced oxidation resistance provided by the CN x layer. Density functional theory calculations suggest that graphitic carbon layers on the surface of the Ni nanoparticles lower the H binding energy to Ni, bringing it closer to the previously predicted value for optimal HOR activity, and single Ni atoms anchored to pyridinic or pyrrolic N defects of graphene can serve as the HOR active sites. The strategy described here marks a milestone in electrocatalyst design for low-cost hydrogen fuel cells and other energy technologies with completely precious metal–free electrocatalysts.« less
4. Methanol tolerance of atomically dispersed single metal site catalysts: mechanistic understanding and high-performance direct methanol fuel cells

   https://doi.org/10.1039/d0ee01968b  

   Shi, Qiurong ; He, Yanghua ; Bai, Xiaowan ; Wang, Maoyu ; Cullen, David A. ; Lucero, Macros ; Zhao, Xunhua ; More, Karren L. ; Zhou, Hua ; Feng, Zhenxing ; et al ( January 2020 , Energy & Environmental Science)

   Proton-exchange membrane fuel cells (PEMFCs) and direct methanol fuel cells (DMFCs) are promising power sources from portable electronic devices to vehicles. The high-cost issue of these low-temperature fuel cells can be primarily addressed by using platinum-group metal (PGM)-free oxygen reduction reaction (ORR) catalysts, in particular atomically dispersed metal–nitrogen–carbon (M–N–C, M = Fe, Co, Mn). Furthermore, a significant advantage of M–N–C catalysts is their superior methanol tolerance over Pt, which can mitigate the methanol cross-over effect and offer great potential of using a higher concentration of methanol in DMFCs. Here, we investigated the ORR catalytic properties of M–N–C catalysts in methanol-containingmore »acidic electrolytes via experiments and density functional theory (DFT) calculations. FeN 4 sites demonstrated the highest methanol tolerance ability when compared to metal-free pyridinic N, CoN 4 , and MnN 4 active sites. The methanol adsorption on MN 4 sites is even strengthened when electrode potentials are applied during the ORR. The negative influence of methanol adsorption becomes significant for methanol concentrations higher than 2.0 M. However, the methanol adsorption does not affect the 4e − ORR pathway or chemically destroy the FeN 4 sites. The understanding of the methanol-induced ORR activity loss guides the design of promising M–N–C cathode catalyst in DMFCs. Accordingly, we developed a dual-metal site Fe/Co–N–C catalyst through a combined chemical-doping and adsorption strategy. Instead of generating a possible synergistic effect, the introduced Co atoms in the first doping step act as “scissors” for Zn removal in metal–organic frameworks (MOFs), which is crucial for modifying the porosity of the catalyst and providing more defects for stabilizing the active FeN 4 sites generated in the second adsorption step. The Fe/Co–N–C catalyst significantly improved the ORR catalytic activity and delivered remarkably enhanced peak power densities ( i.e. , 502 and 135 mW cm −2 ) under H 2 –air and methanol–air conditions, respectively, representing the best performance for both types of fuel cells. Notably, the fundamental understanding of methanol tolerance, along with the encouraging DMFC performance, will open an avenue for the potential application of atomically dispersed M–N–C catalysts in other direct alcohol or ammonia fuel cells.« less
5. ZIF-67-derived edge-oriented graphene clusters coupled with carbon nanotubes containing encapsulated Co nanoparticles for high-frequency electrochemical capacitors

   https://doi.org/10.1039/c9se00503j  

   Li, Wenyue ; Islam, Nazifah ; Azam, Sakibul ; Xu, Zhen ; Warzywoda, Juliusz ; Fan, Zhaoyang ( January 2019 , Sustainable Energy & Fuels)

   There is a strong interest in increasing the frequency response of electrochemical capacitors (ECs) from typically less than 1 Hz to the hundreds or the kilo Hz range, so that such high-frequency ECs (HF-ECs) could replace conventional capacitors for AC line-frequency filtering and other capacitor applications. The development of such HF-ECs is hindered by their typically low capacitance density and operation voltage. Herein, by treating ZIF-67 particulate films in CH 4 /H 2 plasma, edge-oriented graphene (EOG) formed around the carbonized ZIF-67 particulate skeleton, and this EOG was coupled with carbon nanotubes (CNTs) that were grown with the aid ofmore »Co catalyst nanoparticles, which were generated by reducing the Co 2+ ions associated with ZIF in the plasma. Used as electrodes, these EOG/CNT/carbonized ZIF-67 composites exhibited a large electrode areal capacitance of 1.0 mF cm −2 and an excellent frequency response of −84° phase angle at 120 Hz in aqueous electrolyte cells, whereas values of 0.67 mF cm −2 and −78° for the electrode areal capacitance and the phase angle at 120 Hz, respectively, were obtained in organic electrolyte cells with the operation voltage of 2.5 V. Using three pairs of electrodes stacked together, a single integrated cell operating at 7.5 V and having a characteristic frequency of ∼3.8 kHz at −45° phase angle, was demonstrated. These results suggest the potential to use this EOG/CNT/carbonized ZIF-67 composite structure for developing HF-ECs.« less