We provide insights pertaining the dependence of undercooling in the formation of graphite, nanodiamonds, and Q-carbon nanocomposites by nanosecond laser melting of diamond-like carbon (DLC). The DLC films are melted rapidly in a super-undercooled state and subsequently quenched to room temperature. Substrates exhibiting different thermal properties—silicon and sapphire, are used to demonstrate that substrates with lower thermal conductivity trap heat flow, inducing larger undercooling, both experimentally and theoretically via finite element simulations. The increased undercooling facilitates the formation of Q-carbon. The Q-carbon is used as nucleation seeds for diamond growth via laser remelting and hot-filament chemical vapor deposition.
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Fabrication of Q-Carbon Nanostructures, Diamond and Their Composites with Wafer-Scale Integration
We report the formation of Q-carbon nanolayers, Q-carbon nanoballs, nanodiamonds, microdiamonds, and their composites by controlling laser and substrate variables. The choice of these parameters is guided by the SLIM (simulation of laser interactions with materials) computer modeling. For a constant film thickness and initial sp3 content, we obtain different microstructures with increasing pulse energy density as a result of different quenching rate and undercooling. This is related to decreasing undercooling with increasing pulse energy density. The structure of thin film Q-carbon evolves into Q-carbon nanoballs with the increase in laser annealing energy density. These Q-carbon nanoballs interestingly self-organize in the form of rings with embedded nanodiamonds to form Q-carbon nanoballs/diamond composites. We form high quality, epitaxial nano, and micro diamond films at a higher energy density and discuss a model showing undercooling and quenching rate generating a pressure pulse, which may play a critical role in a direct conversion of amorphous carbon into Q-carbon or diamond or their composites. This ability to selectively tune between diamond or Q-carbon or their composites on a single substrate is highly desirable for a variety of applications ranging from protective coatings to nanosensing and field emission to targeted drug delivery. Furthermore, Q-carbon nanoballs and nanodiamonds are utilized as seeds to grow microdiamond films by HFCVD. It is observed that the Q-carbon nanoballs contain diamond nuclei of critical size, which provide available nucleation sites for diamond growth, leading to stress-free, adherent, and denser films, which are needed for a variety of coating applications.
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- Award ID(s):
- 2016256
- NSF-PAR ID:
- 10330220
- Date Published:
- Journal Name:
- Crystals
- Volume:
- 12
- Issue:
- 5
- ISSN:
- 2073-4352
- Page Range / eLocation ID:
- 615
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.3390/cryst12050615
