skip to main content

Explore Research Products in the NSF-PAR

Title: 3D printed polymer based flexible electrodes for reverse electrowetting on dielectric energy harvesting
This work presents 3D printed polymer-based flexible electrode substrates exhibiting high surface area and flexibility in reverse electrowetting-on-dielectric energy harvesting for powering patchable human health monitoring sensors. Composite electrode substrates are printed using polydimethylsiloxane (PDMS) polymer and carbon black in 20:1 ratio by weight to provide some mechanical strength to the electrodes. Thin film layers of titanium for current collection and aluminum oxide as dielectric are deposited on the substrates to complete the electrode fabrication process. Without applying any bias voltage, the AC current due to periodic variance in capacitance resulting from mechanical modulation of an electrolyte droplet between two electrodes is measured for a low frequency range that falls within human motion activities. Mechanical integrity of the electrodes are characterized in terms of stress-strain analysis demonstrating robustness of their longevity.  more » « less
Award ID(s):
1933502
NSF-PAR ID:
10352101
Author(s) / Creator(s):
; ; ; ;
Date Published:
Journal Name:
SPIE Defense + Commercial Sensing, 2022
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; ; ; ; ; ; ( , RSC Advances)
    null (Ed.)
    Graphene has proven to be useful in biosensing applications. However, one of the main hurdles with printed graphene-based electrodes is achieving repeatable electrochemical performance from one printed electrode to another. We have developed a consistent fabrication process to control the sheet resistance of inkjet-printed graphene electrodes, thereby accomplishing repeatable electrochemical performance. Herein, we investigated the electrochemical properties of multilayered graphene (MLG) electrodes fully inkjet-printed (IJP) on flexible Kapton substrates. The electrodes were fabricated by inkjet printing three materials – (1) a conductive silver ink for electrical contact, (2) an insulating dielectric ink, and (3) MLG ink as the sensing material. The selected materials and fabrication methods provided great control over the ink rheology and material deposition, which enabled stable and repeatable electrochemical response: bending tests revealed the electrochemical behavior of these sensors remained consistent over 1000 bend cycles. Due to the abundance of structural defects ( e.g. , edge defects) present in the exfoliated graphene platelets, cyclic voltammetry (CV) of the graphene electrodes showed good electron transfer ( k = 1.125 × 10 −2 cm s −1 ) with a detection limit (0.01 mM) for the ferric/ferrocyanide redox couple, [Fe(CN) 6 ] −3/−4 , which is comparable or superior to modified graphene or graphene oxide-based sensors. Additionally, the potentiometric response of the electrodes displayed good sensitivity over the pH range of 4–10. Moreover, a fully IJP three-electrode device (MLG, platinum, and Ag/AgCl) also showed quasi-reversibility compared to a single IJP MLG electrode device. These findings demonstrate significant promise for scalable fabrication of a flexible, low cost, and fully-IJP wearable sensor system needed for space, military, and commercial biosensing applications. 
    more » « less
  2. ; ( , SPIE)
    Madden, John D. ; Anderson, Iain A. ; Shea, Herbert R. (Ed.)
    Soft polymer actuators are in increasing demand due to their more fluid like motion and flexibility when actuated than compared with rigid actuators, which makes them valuable in diverse engineering applications. One of the main types of soft polymer actuators is the dielectric elastomer actuator, whose working principle is to apply a voltage potential difference between electrodes to reduce the thickness of the elastomeric material while expanding its area. This paper looks at manufacturing a micro soft polymer dielectric elastomer actuator utilizing two-photon polymerization 3D printing. The actuator contains micro channels that are filled with an electrode by using capillary action. A complex helical geometry is designed, printed, and tested for electrode filling capabilities. Quite a few obstacles are described in this paper including the use of a newly released two-photon polymerization resin which has limited supporting resources, as well as the complex helical geometry having a large compliance that vastly complicates its fabrication, post-processing, handling, electrode filling, electrode integration, and actuation testing. However, these challenges are overcome by using the standard printing recipes currently available for the resins, adding electrode isolation layers, and printing thicker elastomer zones for more structural support. The results found solidify the approach of filling microchannels with electrodes through capillary action and lead to further the focus and creation of multi-functional micro soft actuators. 
    more » « less
  3. ; ; ; ; ; ( , Extreme Mechanics Letters)
    A supercapacitor requires two electronic conductors with large surface areas, separated by an ionic conductor. Here we demonstrate a method to print a highly stretchable supercapacitor. We formulate an ink by mixing graphene flakes and carbon nanotubes with an organic solvent, and use the ink to print two interdigitated electronic conductors on the surface of a dielectric elastomer. We then submerge the printed electronic conductors in an aqueous solution of monomer, photoinitiator, crosslinker, and salt. The organic solvent and water form a binary solvent in which the ions are mobile. Upon UV irradiation, a polymer network forms. In each printed electrode, the graphene flakes and carbon nanotubes form a percolating network, which interpenetrates the polymer network. The electronic and ionic conductors form large interfacial areas. When the supercapacitor is stretched, the graphene flakes and carbon nanotubes slide relative to one another, and the polymer network deforms by entropic elasticity. The polymer network traps individual graphene flakes and carbon nanotubes, so that repeated stretch neither breaks the percolating network nor shorts the two electrodes. The supercapacitor maintains 88% the initial capacitance after 1600 cycles of stretch to five times its initial dimension. The interpenetration of a covalent network of elastic polymer chains and a percolating network of conductive particles is generally applicable for making stretchable ionotronic devices. 
    more » « less
  4. ; ; ; ( , American Society of Mechanical Engineers)
    Abstract

    The demand for the capacitive sensor has attracted substantial attention in monitoring pressure due to its distinctive design and passive nature with versatile sensing capability. The effectiveness of the capacitive sensor primarily relies on the variation in thickness of the dielectric layer sandwiched between conductive electrodes. Additive manufacturing (AM), a set of advanced fabrication techniques, enables the production of functional electronic devices in a single-step process. Particularly, the 3D printing approach based on photocuring is a tailorable process in which the resin consists of multiple components that deliver essential mechanical qualities with enhanced sensitivity towards targeted measurements. However, the availability of photocurable resin exhibiting essential flexibility and dielectric properties for the UV-curing production process is limited. The necessity of a highly stable and sensitive capacitive sensor demands a photocurable polymer resin with a higher dielectric constant and conductive electrodes. The primary purpose of this study is to design and fabricate a capacitive device composed of novel photocurable Polyvinylidene fluoride (PVDF) resin utilizing an LCD process exhibiting higher resolution with electrodes embedded inside the substrate. The embedded electrode channels in PVDF substrate are filled with conductive silver paste by an injection process. The additively manufactured sensor provides pressure information by means of a change in capacitance of the dielectric material between the electrodes. X-Ray based micro CT-Scan ex-situ analysis is performed to visualize the capacitance based sensor filled with conductive electrodes. The sensor is tested to measure capacitance response with changes in pressure as a function of time that are utilized for sensitivity analysis. This work represents a significant achievement of AM integration in developing efficient and robust capacitive sensors for pressure monitoring or wearable electronic applications.

     
    more » « less
  5. ; ; ; ; ; ; ; ; ; ; et al ( , 2017 IEEE 67th Electronic Components and Technology Conference (ECTC))
    There has been an increasing need of technologies to manufacturing chemical and biological sensors for various applications ranging from environmental monitoring to human health monitoring. Currently, manufacturing of most chemical and biological sensors relies on a variety of standard microfabrication techniques, such as physical vapor deposition and photolithography, and materials such as metals and semiconductors. Though functional, they are hampered by high cost materials, rigid substrates, and limited surface area. Paper based sensors offer an intriguing alternative that is low cost, mechanically flexible, has the inherent ability to filter and separate analytes, and offers a high surface area, permeable framework advantageous to liquid and vapor sensing. However, a major drawback is that standard microfabrication techniques cannot be used in paper sensor fabrication. To fabricate sensors on paper, low temperature additive techniques must be used, which will require new manufacturing processes and advanced functional materials. In this work, we focus on using aerosol jet printing as a highresolution additive process for the deposition of ink materials to be used in paper-based sensors. This technique can use a wide variety of materials with different viscosities, including materials with high porosity and particles inherent to paper. One area of our efforts involves creating interdigitated microelectrodes on paper in a one-step process using commercially available silver nanoparticle and carbon black based conductive inks. Another area involves use of specialized filter papers as substrates, such as multi-layered fibrous membrane paper consisting of a poly(acrylonitrile) nanofibrous layer and a nonwoven poly(ethylene terephthalate) layer. The poly(acrylonitrile) nanofibrous layer are dense and smooth enough to allow for high resolution aerosol jet printing. With additively fabricated electrodes on the paper, molecularly-functionalized metal nanoparticles are deposited by molecularly-mediated assembling, drop casting, and printing (sensing and electrode materials), allowing full functionalization of the paper, and producing sensor devices with high surface area. These sensors, depending on the electrode configuration, are used for detection of chemical and biological species in vapor phase, such as water vapor and volatile organic compounds, making them applicable to human performance monitoring. These paper based sensors are shown to display an enhancement in sensitivity, as compared to control devices fabricated on non-porous polyimide substrates. These results have demonstrated the feasibility of paper-based printed devices towards manufacturing of a fully wearable, highly-sensitive, and wireless human performance monitor coupled to flexible electronics with the capability to communicate wirelessly to a smartphone or other electronics for data logging and analysis. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email