Dielectric electroactive polymers (DEAPs) represent a subclass of smart materials that are capable of converting between electrical and mechanical energy. These materials can be used as energy harvesters, sensors, and actuators. However, current production and testing of these devices is limited and requires multiple step processes for fabrication. This paper presents an alternate production method via 3D printing using Thermoplastic Polyurethane (TPU) as a dielectric elastomer. This study provides electromechanical characterization of flexible dielectric films produced by additive manufacturing and demonstrates their use as DEAP actuators. The dielectric material characterization of TPU includes: measurement of the dielectric constant, percentage radial elongation, tensile properties, pre-strain effects on actuation, surface topography, and measured actuation under high voltage. The results demonstrated a high dielectric constant and ideal elongation performance for this material, making the material suitable for use as a DEAP actuator. In addition, it was experimentally determined that the tensile properties of the material depend on the printing angle and thickness of the samples thereby making these properties controllable using 3D printing. Using surface topography, it was possible to analyze how the printing path, affects the roughness of the films and consequently affects the voltage breakdown of the structure and creates preferential deformation directions. Actuators produced with concentric circle paths produced an area expansion of 4.73% uniformly in all directions. Actuators produced with line paths produced an area expansion of 5.71% in the direction where the printed lines are parallel to the deformation direction, and 4.91% in the direction where the printed lines are perpendicular to the deformation direction.
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3-D PRINTING OF DIELECTRIC ELECTROACTIVE POLYMER ACTUATORS AND CHARACTERIZATION OF DIELECTRIC FLEXIBLE MATERIALS
Dielectric electroactive polymers are materials capable of mechanically adjusting their volume in response to an electrical stimulus. However, currently these materials require multi-step manufacturing processes which are not additive. This paper presents a novel 3D printed flexible dielectric material and characterizes its use as a dielectric electroactive polymer (DEAP) actuator. The 3D printed material was characterized electrically and mechanically and its functionality as a dielectric electroactive polymer actuator was demonstrated. The flexible 3-D printed material demonstrated a high dielectric constant and ideal stress-strain performance in tensile testing making the 3-D printed material ideal for use as a DEAP actuator. The tensile stress- strain properties were measured on samples printed under three different conditions (three printing angles 0°, 45° and 90°). The results demonstrated the flexible material presents different responses depending on the printing angle. Based on these results, it was possible to determine that the active structure needs low pre-strain to perform a visible contractive displacement when voltage is applied to the electrodes. The actuator produced an area expansion of 5.48% in response to a 4.3 kV applied voltage, with an initial pre-strain of 63.21% applied to the dielectric material.
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- Award ID(s):
- 1726865
- NSF-PAR ID:
- 10066146
- Date Published:
- Journal Name:
- ASME Conference on Smart Materials, Adaptive Structures, and Intelligent Systems (SMASIS)
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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