In the last decade, 3D printing has attracted significant attention and has resulted in benefits to many research areas. Advances in 3D printing with smart materials at the microscale, such as hydrogels and liquid crystalline polymers, have enabled 4D printing and various applications in microrobots, micro-actuators, and tissue engineering. However, the material absorption of the laser power and the aberrations of the laser light spot will introduce a decay in the polymerization degree along the height direction, and the solution to this problem has not been reported yet. In this paper, a compensation strategy for the laser power is proposed to achieve homogeneous and high aspect ratio hydrogel structures at the microscale along the out-of-plane direction. Linear approximations for the power decay curve are adopted for height steps, discretizing the final high aspect ratio structures. The strategy is achieved experimentally with hydrogel structures fabricated by two-photon polymerization. Moreover, characterizations have been conducted to verify the homogeneity of the printed microstructures. Finally, the saturation of material property is investigated by an indirect 3D deformation method. The proposed strategy is proved to be effective and can be explored for other hydrogel materials showing significant deformation. Furthermore, the strategy for out-of-plane variations provides a critical technique to achieve 4D-printed homogeneous shape-adaptive hydrogels for further applications.
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3D-printing nanocrystals with light
The ability to fabricate custom three-dimensional (3D) objects on demand has revolutionized prototyping and small-scale manufacturing processes. From low-cost filament extruders that a hobbyist can use to replace a plastic battery cover, to laser sintering machines for metal spacecraft parts, the reach of 3D printing technologies in low- and high-end markets continues to broaden. A crucial part of this progress has been the expansion of the library of materials that can be 3D-printed. Nanocrystals have many functional properties, but their integration with 3D printing has been limited, mostly relying on the use of polymer material as a scaffolding. On page 1112 of this issue, Liu et al. ( 1 ) demonstrate the 3D printing of nanocrystals using a method known as two-photon lithography. The intense beam of an infrared femtosecond laser induces simultaneous absorption of two photons in a very small volume, triggering photochemical reactions at nanocrystal surfaces.
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- Award ID(s):
- 1905290
- PAR ID:
- 10358858
- Date Published:
- Journal Name:
- Science
- Volume:
- 377
- Issue:
- 6610
- ISSN:
- 0036-8075
- Page Range / eLocation ID:
- 1046 to 1047
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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