An official website of the United States government
Abstract Damage healing in fiber reinforced thermoset polymer composites has been generally divided into intrinsic healing by the polymer itself and extrinsic healing by incorporation of external healing agent. In this study, we propose to use a hybrid extrinsic-intrinsic self-healing strategy to heal delamination in laminated composite induced by low velocity impact. Especially, we propose to use an intrinsic self-healing thermoset vitrimer as an external healing agent, to heal delamination in laminated thermoset polymer composites. To this purpose, we designed and synthesized a new vitrimer, machined it into powders, and strategically sprayed a layer of vitrimer powders at the interface between the laminas during manufacturing. Also, a thermoset shape memory polymer with fire-proof property was used as the matrix. As a result, incorporation of about 3% by volume of vitrimer powders made the laminate exhibit multifunctionalities such as repeated delamination healing, excellent shape memory effect, improved toughness and impact tolerance, and decent fire-proof properties. In particular, the novel vitrimer powder imparted the laminate with first cycle and second cycle delamination healing efficiencies of 98.06% and 85.93%, respectively. The laminate also exhibited high recovery stress of 65.6 MPa. This multifunctional composite laminate has a great potential in various engineering applications, for example, actuators, robotics, deployable structures, and smart fire-proof structures.
more »
« less
A laminated vitrimer composite with strain sensing, delamination self-healing, deicing, and room-temperature shape restoration properties
Laminated multifunctional composites are highly desired in modern lightweight engineering structures. The purpose of this study is to develop a composite laminate with impact tolerance, delamination healing, strain sensing, Joule heating, deicing, and room temperature shape restoration functionalities. In this study, a novel self-healable and recyclable shape memory vitrimer was used as the matrix, unidirectional glass fabric was used as reinforcement, and tension programmed shape memory alloy (SMA) wires were used as z-pins. To provide multifunctionality, the programmed SMA wires were further twisted and formed into sinusoidal shape. Copper wire strands were hooked to the sinusoidal SMA z-pins to make them a closed circuit. Low velocity impact, compression after impact, damage self-healing, deicing, and room temperature shape restoration tests were conducted. The tests result show that the desired multifunctionality of the laminated composite was achieved. The hybrid laminate provides a promising design for lightweight load-carrying engineering structures.
more »
« less
- Award ID(s):
- 1946231
- PAR ID:
- 10367585
- Publisher / Repository:
- SAGE Publications
- Date Published:
- Journal Name:
- Journal of Composite Materials
- Volume:
- 56
- Issue:
- 14
- ISSN:
- 0021-9983
- Format(s):
- Medium: X Size: p. 2267-2278
- Size(s):
- p. 2267-2278
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
This study investigates a neoteric approach in manufacturing lunar regolith-filled shape memory vitrimer (SMV) composites for extraterrestrial applications. A SMV with robust mechanical properties was combined with locally available lunar regolith to form a composite material. Fourier Transfer Infrared Spectroscopy (FTIR), Scanning Electron Microscope (SEM), Thermogravimetric Analysis (TGA), and X-ray fluorescence (XRF) were used to characterize the resin, the regolith simulant, and the prepared SMV-regolith composites. We explored conventional synthesis as well as 3D printing methods for manufacturing the composite. Glass fabric-reinforced laminated composites were also prepared to evaluate the impact tolerance and damage healing efficiency. Compressive strength, flexural strength, and impact resistance of the composite were tested at both room and elevated temperatures. A compressive strength of 96.0 MPa and 5.4 MPa were recorded for composite with 40 wt% regolith ratio at room and elevated temperatures, respectively. The glass fabric reinforced SMV-regolith laminate exhibited a bending strength of 232.7 MPa, good impact tolerance under low-velocity impact test, and good healing efficiency up to two damage healing cycles. The 3D printed SMV-regolith composite using a liquid crystal display (LCD)-based printer exhibited a good thermomechanical property with a compressive and tensile strength of 139.16 MPa and 13.99 MPa, respectively, and a good shape memory effect. However, the LCD-based printing using vat-photopolymerization limits the size of the printed samples. Nonetheless, this study shows that utilization of regolith to form advanced composite is possible. SMV regolith composite is a promising material for lunar base applications due to its simple manufacturing process, excellent mechanical properties, and low energy consumption.more » « less
-
Integrating self-healing materials with structural health monitoring (SHM) represents a significant advancement in materials science and engineering. In applications such as aerospace, self-healing composites with SHM can detect and repair damage autonomously, enhancing safety and reducing maintenance time, which significantly improves structural durability by maintaining integrity and extending material service life. This research employs an experimental approach to validate the self-healing process of self-healing metal matrix composites reinforced with shape memory alloy fibers, by utilizing lead zirconate titanate (PZT) piezoelectric transducers mounted on the surface of the composite. A three-point bending test is used to induce damage in the metal matrix composites by applying a load at its midpoint while supporting it at both ends; then, self-healing is used to return the specimen to its original state. The ultrasonic signals from the PZT sensor were compared at three stages: pristine state, during bending (i.e., damage), and after the healing process, to evaluate the effectiveness of the healing process and health monitoring technique adopted for this study. Real-time monitoring using digital image correlation, laser profilometry, and mechanical testing was used to validate the damaged/healed signal state—demonstrated by improved recovered signal amplitude, reduced scatter energy, a notable decrease in damage indices root-mean-square deviation, normalized scatter energy, and stabilized wave propagation. The successful self-healing composite design and health monitoring results confirm the restoration of the specimen, which regained 84% of its initial shape deformation at 135 °C for 30 min (i.e., during the first step of healing). Complete shape restoration was achieved by raising the temperature to 150 °C for 90 min (during the second step of healing), recovering approximately 96% of the original flexural strength after healing.more » « less
-
Abstract Tension programmed shape memory polymer (SMP) fibers have been used as sutures for closing wide‐opened cracks per the close‐then‐heal strategy. However, the composite may be subjected to compression loading during service. These compression loads can reduce the amount of recoverable strain in these pre‐tensioned fibers, limiting their ability to close cracks. The purpose of this study is to investigate the effect of in‐service compression loading on the shape memory effect (SME) of composites consisting of SMP fiber and SMP matrix. To this end, pre‐stretched shape memory Polyethylene Terephthalate (PET) fibers were embedded into a shape memory vitrimer to obtain composite samples with different fiber volume fractions. The SME of both the PET fiber and the vitrimer was investigated. The effect of compression load on the SME of the composite was studied. It is found that, uniaxial compression on the composite along the fiber direction significantly reduced the shrinking ability of the embedded pre‐tensioned SMP fibers. Hence, this is a factor that needs to be considered when designing such types of self‐healing composites.more » « less
-
Development in self-healing materials and smart composites has continuously improved for many decades and has given rise to many real-life applications with implications for engineering materials, structures, and human beings who rely on these technological innovations to further human endeavor. This study involves the use of intrinsic selfhealing ability of poly (ethylene-co-methacrylic acid) thermoplastic, known by its commercial name as Surlyn 9520©, and combined two-way shape memory effect with Di cumyl-peroxide (DCP) cross-linked polybutadiene elastomer to achieve crack narrowing and closure with subsequent healing of the polymer blend surface. The simple batch mixing process resulted in an immiscible yet compatible blend, determined by two distinct melting peaks from DSC characterization and FTIR spectroscopy analysis. Different blends ratios of 80/20, 70/30, 60/40, 50/50 were investigated and characterized. However, the 80/20 blend was chosen to demonstrate the significance of the two-way shape memory effect, where a material experiences elongation upon cooling and contraction upon heating to achieve crack closure and effectual healing. Two sets of samples were studied; control Sample known as 2A and 2B samples were one time programmed to about 300% strain. Self-healing, which is a function of the poly(ethylene-co-methacrylic) acid component of the blend, was established for both sets of specimens. The flexural properties from three-point bending test indicate that although both sets of samples achieved good healing efficiencies, the 2B programmed samples displayed better healing efficiencies than the control by 30%.more » « less
