An official website of the United States government
Laminated multifunctional composites are highly desired in modern lightweight engineering structures. The purpose of this study is to develop a composite laminate with impact tolerance, delamination healing, strain sensing, Joule heating, deicing, and room temperature shape restoration functionalities. In this study, a novel self-healable and recyclable shape memory vitrimer was used as the matrix, unidirectional glass fabric was used as reinforcement, and tension programmed shape memory alloy (SMA) wires were used as z-pins. To provide multifunctionality, the programmed SMA wires were further twisted and formed into sinusoidal shape. Copper wire strands were hooked to the sinusoidal SMA z-pins to make them a closed circuit. Low velocity impact, compression after impact, damage self-healing, deicing, and room temperature shape restoration tests were conducted. The tests result show that the desired multifunctionality of the laminated composite was achieved. The hybrid laminate provides a promising design for lightweight load-carrying engineering structures.
more »
« less
This content will become publicly available on July 8, 2026
Integration of structural health monitoring in shape memory alloy reinforced self-healing matrix composites using piezoelectric transducers
Integrating self-healing materials with structural health monitoring (SHM) represents a significant advancement in materials science and engineering. In applications such as aerospace, self-healing composites with SHM can detect and repair damage autonomously, enhancing safety and reducing maintenance time, which significantly improves structural durability by maintaining integrity and extending material service life. This research employs an experimental approach to validate the self-healing process of self-healing metal matrix composites reinforced with shape memory alloy fibers, by utilizing lead zirconate titanate (PZT) piezoelectric transducers mounted on the surface of the composite. A three-point bending test is used to induce damage in the metal matrix composites by applying a load at its midpoint while supporting it at both ends; then, self-healing is used to return the specimen to its original state. The ultrasonic signals from the PZT sensor were compared at three stages: pristine state, during bending (i.e., damage), and after the healing process, to evaluate the effectiveness of the healing process and health monitoring technique adopted for this study. Real-time monitoring using digital image correlation, laser profilometry, and mechanical testing was used to validate the damaged/healed signal state—demonstrated by improved recovered signal amplitude, reduced scatter energy, a notable decrease in damage indices root-mean-square deviation, normalized scatter energy, and stabilized wave propagation. The successful self-healing composite design and health monitoring results confirm the restoration of the specimen, which regained 84% of its initial shape deformation at 135 °C for 30 min (i.e., during the first step of healing). Complete shape restoration was achieved by raising the temperature to 150 °C for 90 min (during the second step of healing), recovering approximately 96% of the original flexural strength after healing.
more »
« less
- Award ID(s):
- 2113857
- PAR ID:
- 10625175
- Publisher / Repository:
- Sage Journals
- Date Published:
- Journal Name:
- Structural Health Monitoring
- ISSN:
- 1475-9217
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Damage healing in fiber reinforced thermoset polymer composites has been generally divided into intrinsic healing by the polymer itself and extrinsic healing by incorporation of external healing agent. In this study, we propose to use a hybrid extrinsic-intrinsic self-healing strategy to heal delamination in laminated composite induced by low velocity impact. Especially, we propose to use an intrinsic self-healing thermoset vitrimer as an external healing agent, to heal delamination in laminated thermoset polymer composites. To this purpose, we designed and synthesized a new vitrimer, machined it into powders, and strategically sprayed a layer of vitrimer powders at the interface between the laminas during manufacturing. Also, a thermoset shape memory polymer with fire-proof property was used as the matrix. As a result, incorporation of about 3% by volume of vitrimer powders made the laminate exhibit multifunctionalities such as repeated delamination healing, excellent shape memory effect, improved toughness and impact tolerance, and decent fire-proof properties. In particular, the novel vitrimer powder imparted the laminate with first cycle and second cycle delamination healing efficiencies of 98.06% and 85.93%, respectively. The laminate also exhibited high recovery stress of 65.6 MPa. This multifunctional composite laminate has a great potential in various engineering applications, for example, actuators, robotics, deployable structures, and smart fire-proof structures.more » « less
-
This study investigates a neoteric approach in manufacturing lunar regolith-filled shape memory vitrimer (SMV) composites for extraterrestrial applications. A SMV with robust mechanical properties was combined with locally available lunar regolith to form a composite material. Fourier Transfer Infrared Spectroscopy (FTIR), Scanning Electron Microscope (SEM), Thermogravimetric Analysis (TGA), and X-ray fluorescence (XRF) were used to characterize the resin, the regolith simulant, and the prepared SMV-regolith composites. We explored conventional synthesis as well as 3D printing methods for manufacturing the composite. Glass fabric-reinforced laminated composites were also prepared to evaluate the impact tolerance and damage healing efficiency. Compressive strength, flexural strength, and impact resistance of the composite were tested at both room and elevated temperatures. A compressive strength of 96.0 MPa and 5.4 MPa were recorded for composite with 40 wt% regolith ratio at room and elevated temperatures, respectively. The glass fabric reinforced SMV-regolith laminate exhibited a bending strength of 232.7 MPa, good impact tolerance under low-velocity impact test, and good healing efficiency up to two damage healing cycles. The 3D printed SMV-regolith composite using a liquid crystal display (LCD)-based printer exhibited a good thermomechanical property with a compressive and tensile strength of 139.16 MPa and 13.99 MPa, respectively, and a good shape memory effect. However, the LCD-based printing using vat-photopolymerization limits the size of the printed samples. Nonetheless, this study shows that utilization of regolith to form advanced composite is possible. SMV regolith composite is a promising material for lunar base applications due to its simple manufacturing process, excellent mechanical properties, and low energy consumption.more » « less
-
Recent developments in sensing technologies have triggered a lot of research interest in exploring novel self-powered, inexpensive, compact and flexible pressure sensors with the potential for structural health monitoring (SHM) applications. Herein, we assessed the performance of an embedded mechanoluminescent (ML) and perovskite pressure sensor that integrates the physical principles of mechanoluminescence and perovskite materials. For a continuous in-situ SHM, it is crucial to evaluate the capabilities of the sensing device when embedded into a composite structure. An experimental study of how the sensor is affected by the embedment process into a glass fiber-reinforced composite has been conducted. A series of devices with and without ML were embedded within a composite laminate, and the signal responses were collected under different conditions. We also demonstrated a successful encapsulation process in order for the device to withstand the composite manufacturing conditions. The results show that the sensor exhibits distinct signals when subjected to different load conditions and can be used for the in-situ SHM of advanced composite structures.more » « less
-
Meyendorf, Norbert G.; Farhangdoust, Saman (Ed.)Metal-matrix composites with active components have been investigated as a way to functionalize metals. As opposed to surface-mounted approaches, smart materials embedded in metals can be effectively shielded against the environment while providing in-situ sensing, health monitoring, actuation, or energy harvesting functions. Typical manufacturing approaches can be problematic, however, in that they may physically damage the smart material or degrade its electromechanical properties. For instance, non-resin-based embedment procedures such as powder metallurgy involve isostatic compression and diffusion bonding, leading to high process temperatures and breakdown of the electromechanical properties of the active component to be embedded. This paper presents the development and characterization of an aluminum-matrix composite embedded with piezoelectric polyvinylidene fluoride (PVDF) sensors using ultrasonic additive manufacturing (UAM). UAM incorporates the principles of solid-state, ultrasonic metal welding and subtractive processes to fabricate metal-matrices with seamlessly embedded smart materials and without thermal loading. As implemented in this study, the UAM process uses as-received, commercial Al 6061 tape foilstock and TE Connectivity PVDF film. In order to increase the mechanical coupling between the sensor and the metal-matrix without the aid of adhesives, the PVDF sensor is embedded with an empirically optimized pre-compression defined by the tape foils welded above the sensor. The specimen is characterized by tensile (d31 mode), bending (d31 mode), and compression tests (d33 mode) to evaluate its functional performance. Within the investigated load range, the specimen exhibits open-circuit sensitivities of 4.6 mV/N under uniaxial tension and 9.7 mV/N under compressive impulse tests with better than 95% linearity and frequency bandwidth of several kilohertz. The technology presented in this study could be applied for load and tactile sensing, impact detection and localization, thermal measurements, energy harvesting, and non-destructive testing applications.more » « less
