skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Computational Design of Self‐Actuated Surfaces by Printing Plastic Ribbons on Stretched Fabric
Abstract We introduce a new mechanism for self‐actuating deployable structures, based on printing a dense pattern of closely‐spaced plastic ribbons on sheets of pre‐stretched elastic fabric. We leverage two shape‐changing effects that occur when such an assembly is printed and allowed to relax: first, the incompressible plastic ribbons frustrate the contraction of the fabric back to its rest state, forcing residual strain in the fabric and creating intrinsic curvature. Second, the differential compression at the interface between the plastic and fabric layers yields abilayer effectin the direction of the ribbons, making each ribbon buckle into an arc at equilibrium state and creating extrinsic curvature. We describe an inverse design tool to fabricate low‐cost, lightweight prototypes of freeform surfaces using the controllable directional distortion and curvature offered by this mechanism. The core of our method is a parameterization algorithm that bounds surface distortions along and across principal curvature directions, along with a pattern synthesis algorithm that covers a surface with ribbons to match the target distortions and curvature given by the aforementioned parameterization. We demonstrate the flexibility and accuracy of our method by fabricating and measuring a variety of surfaces, including nearly‐developable surfaces as well as surfaces with positive and negative mean curvature, which we achieve thanks to a simple hardware setup that allows printing on both sides of the fabric.  more » « less
Award ID(s):
1910274
PAR ID:
10367719
Author(s) / Creator(s):
 ;  ;  ;  
Publisher / Repository:
Wiley-Blackwell
Date Published:
Journal Name:
Computer Graphics Forum
Volume:
41
Issue:
2
ISSN:
0167-7055
Format(s):
Medium: X Size: p. 493-506
Size(s):
p. 493-506
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; (, Advances in Architectural Geometry 2020)
    Muller, Caitlin; Tachi, Tomohiro; Pottmann, Helmut; Baverel, Olivier (Ed.)
    We describe a new meta-material for fabricating lightweight architectural models, consisting of a tiled plastic star pattern layered over pre-stretched fabric, and an interactive system for computer-aided design of doubly-curved forms using this meta-material. 3D-printing plastic rods over pre-stretched fabric recently gained popularity as a low-cost fabrication technique for complex free-form shapes that automatically lift in space. Our key insight is to focus on rods arranged into repeating star patterns, with the dimensions (and hence physical properties) of the individual pattern elements varying over space. Our star-based meta-material on the one hand allows effective form-finding due to its low-dimensional design space, while on the other is flexible and powerful enough to express large-scale curvature variations. Users of our system design free-form shapes by adjusting the star pattern; our system then automatically simulates the complex physical coupling between the fabric and stars to translate the design edits into shape variations. We experimentally validate our system and demonstrate strong agreement between the simulated results and the final fabricated prototypes. 
    more » « less
  2. ; ; (, Proceedings of IEEE SoutheastCon 2022)
    This paper presents the concept of creating virtual joints in soft robotic structures by modifying the local curvature of non-stretchable thin-walled structures through shape memory alloy (SMA)-based surface actuation. A thin planar flexible material can be stiffened by curving it along one axis, which increases stiffness by increasing the effective thickness. Locally deforming the curved sheet by making a flat region reduces this thickness, creating a defect. The material buckles and bends in a controlled manner at that location under an external force, producing a virtual compliant joint. We use tailored wire placement techniques to embed a continuous SMA wire in a serpentine pattern into denim cloth stiffened by a thin plastic film. When curved, joints can be created in this structure by activating small segments of the SMA wire using Joule heating which induces local curvature, with each of these segments able to exert up to 1.6 N of force. Finally, we present a circuit and algorithm for routing current through any desired SMA wire segment(s). Experimental results show that compliant joints can be created anywhere along the structure, resulting in a reconfigurable system. 
    more » « less
  3. ; ; ; (, ASME 2019 Dynamic Systems and Control Conference)
    Mapping a desired 2D pattern onto a curved surface has many applications. This includes motion planning for mobile robots to perform coverage path planing, robot end effector trajectory design for tasks such as printing, depositing, wielding on a 3D surface. This problem becomes more difficult if we want the mapped pattern to keep the properties of the original pattern (i.e, least possible mapping distortion), and pass over some desired points and/or remain bounded in a specific region on the surface. In this paper, we apply surface parameterization and mapping distortion analysis, which is rarely used in robot motion planning works, to map a pattern onto 3D surface. To meet additional goals such as passing over certain points, a planar mapping determined by constrained optimization is employed on the original pattern. Our focus is on printing/depositing materials on curved surfaces, and simulations and experiments are provided to confirm the performance of the approach. 
    more » « less
  4. ; ; ; ; ; (, 16th International Manufacturing Science and Engineering Conference)
    Fabrics and fibrous materials offer a soft, porous, and flexible substrate for microelectromechanical systems (MEMS) packaging in breathable, wearable formats that allow airflow. Device-on-fiber systems require developments in the field of E-Textiles including smart fibers, functional fiber intersections, textile circuit routing, and alignment methods that adapt to irregular materials. In this paper, we demonstrate a MEMS-on-fabric layout workflow that obtains fiber intersection locations from high-resolution fabric images. We implement an image processing algorithm to drive the MEMS layout software, creating an individualized MEMS “gripper” layout designed to grasp fibers on a specific fabric substrate during a wafer-to-fabric parallel transfer step. The efficiency of the algorithm in terms of a number of intersections identified on the complete image is analyzed. The specifications of the MEMS layout design such as the length of the MEMS gripper, spatial distribution, and orientation are derivable from the MATLAB routine implemented on the image. Furthermore, the alignment procedure, tolerance, and hardware setup for the alignment method of the framed sample fabric to the wafer processed using the custom gripper layout are discussed along with the challenges of the release of MEMS devices from the Si substrate to the fabric substrate. 
    more » « less
  5. ; (, 15th International Manufacturing Science and Engineering Conference)
    Electronic textile (E-textile) research requires an understanding of the mechanical properties of fabric substrates used to build and support electronics. Because fibers are often non-uniform and fabrics are easily deformed, locating fiber junctions on the irregular surface is challenging, yet is essential for packaging electronics on textiles at the resolution of single fibers that deliver power and signals. In this paper, we demonstrate the need to identify fiber junctions in a task where microelectromechanical structures (MEMS) are integrated on fabrics. We discuss the benefits of fiber-aligned placement compared with random placement. Thereafter we compare three image processing algorithms to extract fiber junction locations from sample fabric images. The Hough line transform algorithm implemented in MATLAB derives line segments from the image to model the fibers, identifying crossings by the intersections of the line segments. The binary image analysis algorithm implemented in MATLAB searches the image for unique patterns of 1s and 0s that represent the fiber intersection. The pattern matching algorithm implemented in Vision Assistant - LabVIEW, uses a pyramid value correlation function to match a reference template to the remainder of the fabric image to identify the crossings. Of the three algorithms, the binary image analysis method had the highest accuracy, while the pattern matching algorithm was fastest. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email