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1. Phase- shifted 3D Imaging of Rotating Milling/Drilling tools

   Guo, Xiangyu ; Lee, ChaBum ( October 2020 , American Society for Precision Engineering)

   Drilling and milling operations are material removal processes involved in everyday conventional productions, especially in the high-speed metal cutting industry. The monitoring of tool information (wear, dynamic behavior, deformation, etc.) is essential to guarantee the success of product fabrication. Many methods have been applied to monitor the cutting tools from the information of cutting force, spindle motor current, vibration, as well as sound acoustic emission. However, those methods are indirect and sensitive to environmental noises. Here, the in-process imaging technique that can capture the cutting tool information while cutting the metal was studied. As machinists judge whether a tool is worn-out by the naked eye, utilizing the vision system can directly present the performance of the machine tools. We proposed a phase shifted strobo-stereoscopic method (Figure 1) for three-dimensional (3D) imaging. The stroboscopic instrument is usually applied for the measurement of fast-moving objects. The operation principle is as follows: when synchronizing the frequency of the light source illumination and the motion of object, the object appears to be stationary. The motion frequency of the target is transferring from the count information of the encoder signals from the working rotary spindle. If small differences are added to the frequency, the objectmore »appears to be slowly moving or rotating. This effect can be working as the source for the phase-shifting; with this phase information, the target can be whole-view 3D reconstructed by 360 degrees. The stereoscopic technique is embedded with two CCD cameras capturing images that are located bilateral symmetrically in regard to the target. The 3D scene is reconstructed by the location information of the same object points from both the left and right images. In the proposed system, an air spindle was used to secure the motion accuracy and drilling/milling speed. As shown in Figure 2, two CCDs with 10X objective lenses were installed on a linear rail with rotary stages to capture the machine tool bit raw picture for further 3D reconstruction. The overall measurement process was summarized in the flow chart (Figure 3). As the count number of encoder signals is related to the rotary speed, the input speed (unit of RPM) was set as the reference signal to control the frequency (f0) of the illumination of the LED. When the frequency was matched with the reference signal, both CCDs started to gather the pictures. With the mismatched frequency (Δf) information, a sequence of images was gathered under the phase-shifted process for a whole-view 3D reconstruction. The study in this paper was based on a 3/8’’ drilling tool performance monitoring. This paper presents the principle of the phase-shifted strobe-stereoscopic 3D imaging process. A hardware set-up is introduced, , as well as the 3D imaging algorithm. The reconstructed image analysis under different working speeds is discussed, the reconstruction resolution included. The uncertainty of the imaging process and the built-up system are also analyzed. As the input signal is the working speed, no other information from other sources is required. This proposed method can be applied as an on-machine or even in-process metrology. With the direct method of the 3D imaging machine vision system, it can directly offer the machine tool surface and fatigue information. This presented method can supplement the blank for determining the performance status of the machine tools, which further guarantees the fabrication process.« less
2. Geometric Deep Learning for Shape Correspondence in Mass Customization by Three-Dimensional Printing

   https://doi.org/doi.org/10.1115/1.4046746  

   Huang, Jida ; Sun, Hongyue ; Kwok, Tsz-Ho ; Zhou, Chi ; Xu, Wenyao ( June 2020 , Journal of manufacturing science and engineering)

   Many industries, such as human-centric product manufacturing, are calling for mass customization with personalized products. One key enabler of mass customization is 3D printing, which makes flexible design and manufacturing possible. However, the personalized designs bring challenges for the shape matching and analysis, owing to the high complexity and shape variations. Traditional shape matching methods are limited to spatial alignment and finding a transformation matrix for two shapes, which cannot determine a vertex-to-vertex or feature-to-feature correlation between the two shapes. Hence, such a method cannot measure the deformation of the shape and interested features directly. To measure the deformations widely seen in the mass customization paradigm and address the issues of alignment methods in shape matching, we identify the geometry matching of deformed shapes as a correspondence problem. The problem is challenging due to the huge solution space and nonlinear complexity, which is difficult for conventional optimization methods to solve. According to the observation that the well-established massive databases provide the correspondence results of the treated teeth models, a learning-based method is proposed for the shape correspondence problem. Specifically, a state-of-the-art geometric deep learning method is used to learn the correspondence of a set of collected deformed shapes. Through learningmore »the deformations of the models, the underlying variations of the shapes are extracted and used for finding the vertex-to-vertex mapping among these shapes. We demonstrate the application of the proposed approach in the orthodontics industry, and the experimental results show that the proposed method can predict correspondence fast and accurate, also robust to extreme cases. Furthermore, the proposed method is favorably suitable for deformed shape analysis in mass customization enabled by 3D printing.« less
3. Unsupervised phase mapping of X-ray diffraction data by nonnegative matrix factorization integrated with custom clustering

   https://doi.org/10.1038/s41524-018-0099-2  

   Stanev, Valentin ; Vesselinov, Velimir V. ; Kusne, A. Gilad ; Antoszewski, Graham ; Takeuchi, Ichiro ; Alexandrov, Boian S. ( August 2018 , npj Computational Materials)

   Analyzing large X-ray diffraction (XRD) datasets is a key step in high-throughput mapping of the compositional phase diagrams of combinatorial materials libraries. Optimizing and automating this task can help accelerate the process of discovery of materials with novel and desirable properties. Here, we report a new method for pattern analysis and phase extraction of XRD datasets. The method expands the Nonnegative Matrix Factorization method, which has been used previously to analyze such datasets, by combining it with custom clustering and cross-correlation algorithms. This new method is capable of robust determination of the number of basis patterns present in the data which, in turn, enables straightforward identification of any possible peak-shifted patterns. Peak-shifting arises due to continuous change in the lattice constants as a function of composition and is ubiquitous in XRD datasets from composition spread libraries. Successful identification of the peak-shifted patterns allows proper quantification and classification of the basis XRD patterns, which is necessary in order to decipher the contribution of each unique single-phase structure to the multi-phase regions. The process can be utilized to determine accurately the compositional phase diagram of a system under study. The presented method is applied to one synthetic and one experimental datasetmore »and demonstrates robust accuracy and identification abilities.

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4. Shape From Sky: Polarimetric Normal Recovery Under the Sky

   Ichikawa, T. ( June 2021 , IEEE Conference on Computer Vision and Pattern Recognition)

   The sky exhibits a unique spatial polarization pattern by scattering the unpolarized sun light. Just like insects use this unique angular pattern to navigate, we use it to map pixels to directions on the sky. That is, we show that the unique polarization pattern encoded in the polarimetric appearance of an object captured under the sky can be decoded to reveal the surface normal at each pixel. We derive a polarimetric reflection model of a diffuse plus mirror surface lit by the sun and a clear sky. This model is used to recover the per-pixel surface normal of an object from a single polarimetric image or from multiple polarimetric images captured under the sky at different times of the day. We experimentally evaluate the accuracy of our shape-from-sky method on a number of real objects of different surface compositions. The results clearly show that this passive approach to fine-geometry recovery that fully leverages the unique illumination made by nature is a viable option for 3D sensing. With the advent of quad-Bayer polarization chips, we believe the implications of our method span a wide range of domains.
5. Assessment of lateral resolution of single random phase encoded lensless imaging systems

   https://doi.org/10.1364/OE.480591  

   Goswami, Saurabh ; Wani, Pranav ; Gupta, Gaurav ; Javidi, Bahram ( March 2023 , Optics Express)

   In this paper, we have used the angular spectrum propagation method and numerical simulations of a single random phase encoding (SRPE) based lensless imaging system, with the goal of quantifying the spatial resolution of the system and assessing its dependence on the physical parameters of the system. Our compact SRPE imaging system consists of a laser diode that illuminates a sample placed on a microscope glass slide, a diffuser that spatially modulates the optical field transmitting through the input object, and an image sensor that captures the intensity of the modulated field. We have considered two-point source apertures as the input object and analyzed the propagated optical field captured by the image sensor. The captured output intensity patterns acquired at each lateral separation between the input point sources were analyzed using a correlation between the captured output pattern for the overlapping point-sources, and the captured output intensity for the separated point sources. The lateral resolution of the system was calculated by finding the lateral separation values of the point sources for which the correlation falls below a threshold value of 35% which is a value chosen in accordance with the Abbe diffraction limit of an equivalent lens-based system. A directmore »comparison between the SRPE lensless imaging system and an equivalent lens-based imaging system with similar system parameters shows that despite being lensless, the performance of the SRPE system does not suffer as compared to lens-based imaging systems in terms of lateral resolution. We have also investigated how this resolution is affected as the parameters of the lensless imaging system are varied. The results show that SRPE lensless imaging system shows robustness to object to diffuser-to-sensor distance, pixel size of the image sensor, and the number of pixels of the image sensor. To the best of our knowledge, this is the first work to investigate a lensless imaging system’s lateral resolution, robustness to multiple physical parameters of the system, and comparison to lens-based imaging systems.

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