skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Piece‐By‐Piece Shape‐Morphing: Engineering Compatible Auxetic and Non‐Auxetic Lattices to Improve Soft Robot Performance in Confined Spaces
Shape‐morphing capabilities of metamaterials can be expanded by developing approaches that enable the integration of different types of cellular structures. Herein, a rational material design process is presented that fits together auxetic (anti‐tetrachiral) and non‐auxetic (the novel nodal honeycomb) lattice structures with a shared grid of nodes to obtain desired values of Poisson's ratios and Young's moduli. Through this scheme, deformation properties can be easily set piece by piece and 3D printed in useful combinations. For example, such nodally integrated tubular lattice structures undergo worm‐like peristalsis or snake‐like undulations that result in faster speeds than the monophasic counterpart in narrow channels and in wider channels, respectively. In a certain scenario, the worm‐like hybrid metamaterial structure traverses between confined spaces that are otherwise impassable for the isotropic variant. These deformation mechanisms allow us to design shape‐morphing structures into customizable soft robot skins that have improved performance in confined spaces. The presented analytical material design approach can make metamaterials more accessible for applications not only in soft robotics but also in medical devices or consumer products.  more » « less
Award ID(s):
2047330
PAR ID:
10371951
Author(s) / Creator(s):
 ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Engineering Materials
Volume:
24
Issue:
9
ISSN:
1438-1656
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Recent advancements in manufacturing, finite element analysis (FEA), and optimization techniques have expanded the design possibilities for metamaterials, including isotropic and auxetic structures, known for applications like energy absorption due to their unique deformation mechanism and consistent behavior under varying loads. However, achieving simultaneous control of multiple properties, such as optimal isotropic and auxetic characteristics, remains challenging. This paper introduces a systematic design approach that combines modeling, FEA, genetic algorithm, and optimization to create tailored mechanical behavior in metamaterials. Through strategically arranging 8 distinct neither isotropic nor auxetic unit cell states, the stiffness tensor in a 5 × 5 × 5 cubic symmetric lattice structure is controlled. Employing the NSGA-II genetic algorithm and automated modeling, we yield metamaterial lattice structures possessing both desired isotropic and auxetic properties. Multiphoton lithography fabrication and experimental characterization of the optimized metamaterial highlights a practical real-world use and confirms the close correlation between theoretical and experimental data. 
    more » « less
  2. This investigation explores novel two‐phase chevron mechanical metamaterials that exhibit auxetic properties. Unlike traditional foam‐like cellular or porous auxetic materials, these designs are composed of chevron patterned layers embedded in anisotropic matrix. This innovation design allows for auxeticity in two orthogonal in‐plane directions (bi‐auxeticity) or in all in‐plane directions (complete auxeticity), providing not only a general strategy but also detailed guidelines for designing non‐porous auxetic mechanical metamaterials with tunable auxetic behaviors. One goal of this work is to explore the mechanical behavior, specifically effective stiffness and Poisson's ratio, of these new designs and to identify the design space for auxetic behavior using numerical and experimental methods. Systematic finite element (FE) simulations are conducted using ABAQUS and Python scripts to quantify effective stiffness and Poisson's ratio within a small strain range. To validate the numerical predictions, three representative designs are selected and fabricated via multi‐material polymer jetting. Uniaxial tension experiments are conducted on these specimens. Design spaces for non‐auxeticity, partial‐auxeticity, and complete auxeticity are identified through an integrated numerical approach. Theoretical criteria for determining the completeness of auxeticity are proposed and verified via FE simulations. 
    more » « less
  3. Abstract Soft robots composed of elastic materials can exhibit nonlinear behaviors, such as variable stiffness and adaptable deformation, that are favorable to cooperation with humans. These characteristics enable soft robots to be used in multiple applications, ranging from minimally invasive surgery and search and rescue in emergency or hazardous environments to marine or space exploration and assistive devices for people with musculoskeletal disorders. Although soft actuators composed of smart materials have been proposed as a control strategy for soft robots, most studies have focused on traditional actuators using hydraulic or pneumatic pressure. Over the years, these have made a lot of progress, but they have not been able to overcome the limitations of the complex configuration of the system and the expansion of the cross-section of the actuator when contracted. This paper merges the actuator design methodology for smart materials with the mechanical analysis of auxetic structures to present an electrically driven soft actuator architecture that achieves reliable actuation displacements. This novel soft actuator, constructed with contractile SMA springs and flexible auxetic metamaterials (FAM), has a spontaneous recovery of the shape after a contraction, a negative Poisson’s ratio, and over 90% of consistency with the performance predictions at the design stage. Our research presents a methodology for the design of a new electrically driven soft actuator, describes the manufacture of SMA springs and FAM, and concludes with the validation of the design by experimental analysis using the 2D planar soft actuator prototype. Finally, our study revealed that the application of the extraordinary characteristics of smart materials and structures together into a single architecture can be a strategy to overcome the limitations of existing soft actuator studies. 
    more » « less
  4. Abstract Auxetic materials have a negative Poisson’s ratio and are of significant interest in applications that include impact mitigation, membrane separations and biomedical engineering. While there are numerous examples of structured materials that exhibit auxetic behavior, the examples of engineered auxetic structures is largely limited to periodic lattice structures that are limited to directional or anisotropic auxetic response. Structures that exhibit a three-dimensionally isotropic auxetic response have been, unfortunately, slow to evolve. Here we introduce an inverse design algorithm based on global node optimization to design three-dimensional auxetic metamaterial structures from disordered networks. After specifying the target Poisson’s ratio for a structure, an inverse design algorithm is used to adjust the positions of all nodes in a disordered network structure until the desired mechanical response is achieved. The proposed algorithm allows independent control of shear and bulk moduli, while preserving the density and connectivity of the networks. When the angle bending stiffness in the network is kept low, it is possible to realize optimized structures with a Poisson’s ratios as low as −0.6. During the optimization, the bulk modulus of these networks decreases by almost two orders of magnitude, but the shear modulus remains largely unaltered. The materials designed in this manner are fabricated by dual-material 3D-printing, and are found to exhibit the mechanical responses that were originally encoded in the computational design engine. The approach proposed here provides a materials-by-design platform that could be extended for engineering of optical, acoustic, and electrical properties, beyond the design of auxetic metamaterials. 
    more » « less
  5. Abstract Morphing structures, defined as body panels that are capable of a drastic autonomous shape transformation, have gained importance in the aerospace, automotive, and soft robotics industries since they address the need to switch between shapes for optimal performance over the range of operation. Laminated composites are attractive for morphing because multiple laminae, each serving a specific function, can be combined to address multiple functional requirements such as shape transformation, structural integrity, safety, aerodynamic performance, and minimal actuation energy. This paper presents a review of laminated composite designs for morphing structures. The trends in morphing composites research are outlined and the literature on laminated composites is categorized based on deformation modes and multifunctional approaches. Materials commonly used in morphing structures are classified based on their properties. Composite designs for various morphing modes such as stretching, flexure, and folding are summarized and their performance is compared. Based on the literature, the laminae in an n-layered composite are classified based on function into three types: constraining, adaptive, and prestressed. A general analytical modeling framework is presented for composites comprising the three types of functional laminae. Modeling developments for each morphing mode and for actuation using smart material-based active layers are discussed. Results, presented for each deformation mode, indicate that the analytical modeling can not only provide insight into the structure's mechanics but also serve as a guide for geometric design and material selection. 
    more » « less