In the world of soft-robotic medical devices, there is a growing need for low profile, non-rigid, and lower power actuators for soft exoskeletons and dynamic compression garments. Advanced compression garments with integrated shape memory materials have been developed recently to alleviate the functional and usability limitations associated with traditional compression garments. These advanced garments use contractile shape memory alloy (SMA) coil actuators to produce dynamic compression on the body through selective heating of the SMA material. While these garments can create spatially- and temporally-controllable compression, typical SMA materials (e.g., 70°C Flexinol) consume considerable power and require considerable thermal insulation to protect the wearer during the heating phase of the SMA actuation. Alternative SMA materials (e.g., NiTi #8 by Fort Wayne Metals, Inc.) transform below room temperature and do so using no applied electrical power and generate no waste heat. However, these materials are challenging to dynamically control and require active refrigeration to reset to material. In theory, low-temperature SMA actuators made from materials like NiTi #8 may maintain additional dynamic actuation capacity once equilibrated to room temperature (i.e., the material may not fully transform), as the SMA phase transformation temperature window expands when the material experiences applied stress. This paper investigates this possibility: we manufactured and tested low-temperature NiTi coil actuators to determine the magnitude of the additional force that can be generated via Joule heating once the material has equilibrated to room temperature. SMA spring actuators made from NiTi #8 consumed 84% less power and stabilized at significantly lower temperatures (26.0°C vs. 41.2°C) than SMA springs made from 70°C Flexinol, when actuated at identically fixed displacements (100% nominal strain) and when driven to produce equal forces (∼3.35N). This demonstration of low-power, minimal-heat exposure SMA actuation holds promise for many future wearable actuation applications, including dynamic compression garments.
This content will become publicly available on September 11, 2024
Soft robots composed of elastic materials can exhibit nonlinear behaviors, such as variable stiffness and adaptable deformation, that are favorable to cooperation with humans. These characteristics enable soft robots to be used in multiple applications, ranging from minimally invasive surgery and search and rescue in emergency or hazardous environments to marine or space exploration and assistive devices for people with musculoskeletal disorders. Although soft actuators composed of smart materials have been proposed as a control strategy for soft robots, most studies have focused on traditional actuators using hydraulic or pneumatic pressure. Over the years, these have made a lot of progress, but they have not been able to overcome the limitations of the complex configuration of the system and the expansion of the cross-section of the actuator when contracted. This paper merges the actuator design methodology for smart materials with the mechanical analysis of auxetic structures to present an electrically driven soft actuator architecture that achieves reliable actuation displacements. This novel soft actuator, constructed with contractile SMA springs and flexible auxetic metamaterials (FAM), has a spontaneous recovery of the shape after a contraction, a negative Poisson’s ratio, and over 90% of consistency with the performance predictions at the design stage. Our research presents a methodology for the design of a new electrically driven soft actuator, describes the manufacture of SMA springs and FAM, and concludes with the validation of the design by experimental analysis using the 2D planar soft actuator prototype. Finally, our study revealed that the application of the extraordinary characteristics of smart materials and structures together into a single architecture can be a strategy to overcome the limitations of existing soft actuator studies.
more » « less- Award ID(s):
- 1943715
- NSF-PAR ID:
- 10477221
- Publisher / Repository:
- American Society of Mechanical Engineers
- Date Published:
- Format(s):
- Medium: X
- Location:
- Austin, Texas, USA
- Sponsoring Org:
- National Science Foundation
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