Balancing parallel robots throughout their workspace while avoiding the use of balancing masses and respecting design practicality constraints is difficult. Medical robots demand such compact and lightweight designs. This paper considers the difficult task of achieving optimal approximate balancing of a parallel robot throughout a desired task-based dexterous workspace using balancing springs only. While it is possible to achieve perfect balancing in a path, only approximate balancing may be achieved without the addition of balancing masses. Design considerations for optimal robot base placement and the effects of placement of torsional balancing springs are presented. Using a modal representation for the balancing torque requirements, we use recent results on the design of wire-wrapped cam mechanisms to achieve balancing throughout a task-based workspace. A simulation study shows that robot base placement can have a detrimental effect on the attainability of a practical design solution for static balancing. We also show that optimal balancing using torsional springs is best achieved when all springs are at the actuated joints and that the wire-wrapped cam design can significantly improve the performance of static balancing. The methodology presented in this paper provides practical design solutions that yield simple, lightweight and compact designs suitable for medical applications where such traits are paramount.
Task-Specific Design Optimization and Fabrication for Inflated-Beam Soft Robots with Growable Discrete Joints
Soft robot serial chain manipulators with the capability for growth, stiffness control, and discrete joints have the potential to approach the dexterity of traditional robot arms, while improving safety, lowering cost, and providing an increased workspace, with potential application in home environments. This paper presents an approach for design optimization of such robots to reach specified targets while minimizing the number of discrete joints and thus construction and actuation costs. We define a maximum number of allowable joints, as well as hardware constraints imposed by the materials and actuation available for soft growing robots, and we formulate and solve an optimization problem to output a planar robot design, i.e., the total number of potential joints and their locations along the robot body, which reaches all the desired targets, avoids known obstacles, and maximizes the workspace. We demonstrate a process to rapidly construct the resulting soft growing robot design. Finally, we use our algorithm to evaluate the ability of this design to reach new targets and demonstrate the algorithm's utility as a design tool to explore robot capabilities given various constraints and objectives.
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- Award ID(s):
- 2024247
- NSF-PAR ID:
- 10379138
- Date Published:
- Journal Name:
- International Conference on Robotics and Automation
- Page Range / eLocation ID:
- 7145 to 7151
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract -
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Soft robotics is a rapidly growing area of robotics research that would benefit greatly from design automation, given the challenges of manually engineering complex, compliant, and generally non-intuitive robot body plans and behaviors. It has been suggested that a major hurdle currently limiting soft robot brain-body co-optimization is the fragile specialization between a robot's controller and the particular body plan it controls, resulting in premature convergence. Here we posit that modular controllers are more robust to changes to a robot's body plan. We demonstrate a decreased reduction in locomotion performance after morphological mutations to soft robots with modular controllers, relative to those with similar global controllers - leading to fitter offspring. Moreover, we show that the increased transferability of modular controllers to similar body plans enables more effective brain-body co-optimization of soft robots, resulting in an increased rate of positive morphological mutations and higher overall performance of evolved robots. We hope that this work helps provide specific methods to improve soft robot design automation in this particular setting, while also providing evidence to support our understanding of the challenges of brain-body co-optimization more generally.more » « less
- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1109/ICRA46639.2022.9811611
