skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Polymer‐Derived High‐Temperature Nonoxide Materials: A Review
This review is focused on an attractive class of polymer‐derived high‐temperature ceramics, namely, polymer‐derived nonoxide materials. With a brief introduction of high‐temperature nonoxides, the origin of using polycarbosilane (PCS) polymer melt spinning to synthesize silicon carbide (SiC) fibers is traced back. For SiC formation, the four stages for the conversion from polymer precursors to microcrystalline ceramics are examined first: crosslinking, polymer decomposition, ceramic formation, and crystallization. Also, the important parameters related to PCS pyrolysis are explained, and polymer‐derived SiC microstructures and compositions are evaluated. Solid‐solution carbides and transition metal carbides are further reviewed. For boride materials, the discussion is focused on transition metal borides and boride composites. Similar to PCS conversion to SiC, nitride materials mostly start with polycarbosilazane (PSZ) precursors and form into the final materials through pyrolysis. With different carbide and nitride precursors mixed and pyrolyzed together, high‐temperature nonoxide composites are formed. Such molecular‐level intermixing and versatile capability of forming different shapes enable many exciting properties. Among these are mechanical and thermal properties, along with electrical conductivity, electromagnetic shielding, and charge storage capability. An overview of applications of polymer‐derived nonoxides is provided, followed by a summary and outlook.  more » « less
Award ID(s):
2024546
PAR ID:
10411761
Author(s) / Creator(s):
 ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Engineering Materials
Volume:
25
Issue:
9
ISSN:
1438-1656
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    Ceramics derived from organic polymer precursors, which have exceptional mechanical and chemical properties that are stable up to temperatures slightly below 2000 °C, are referred to as polymer-derived ceramics (PDCs). These molecularly designed amorphous ceramics have the same high mechanical and chemical properties as conventional powder-based ceramics, but they also demonstrate improved oxidation resistance and creep resistance and low pyrolysis temperature. Since the early 1970s, PDCs have attracted widespread attention due to their unique microstructures, and the benefits of polymeric precursors for advanced manufacturing techniques. Depending on various doping elements, molecular configurations, and microstructures, PDCs may also be beneficial for electrochemical applications at elevated temperatures that exceed the applicability of other materials. However, the microstructural evolution, or the conversion, segregation, and decomposition of amorphous nanodomain structures, decreases the reliability of PDC products at temperatures above 1400 °C. This review investigates structure-related properties of PDC products at elevated temperatures close to or higher than 1000 °C, including manufacturing production, and challenges of high-temperature PDCs. Analysis and future outlook of high-temperature structural and electrical applications, such as fibers, ceramic matrix composites (CMCs), microelectromechanical systems (MEMSs), and sensors, within high-temperature regimes are also discussed. 
    more » « less
  2. Abstract A liquid‐phase polymer‐to‐ceramic approach is reported for the synthesis of hafnium carbide (HfC)/hafnium oxide (HfO2) composite particles from a commercial precursor. Typically, HfC ceramics have been obtained by sintering of fine powders, which usually results in large particle size and high porosity during densification. In this study a single‐source liquid precursor was first cured at low temperature and then pyrolyzed at varying conditions to achieve HfC ceramics. The chemical structure of the liquid and cured precursors, and the resulting HfC ceramics was studied using various analytical techniques. The nuclear magnetic resonance and Fourier transform infrared spectroscopy indicated the presence of partially hydrated hafnium oxychloride (Hf–O–Cl·nH2O) in the precursor. Scanning electron microscopy of the resulting HfC crystals showed a size distribution in the range of approx. 600–700 nm. The X‐ray diffraction of the pyrolyzed samples confirmed the formation of crystalline HfC along with monoclinic‐HfO2and free carbon phase. The formation of HfO2in the ceramics was significantly reduced by controlling the low‐temperature curing temperature. Pyrolysis at various temperatures showed that HfC formation occurred even at 1000°C. These results show that the reported precursor could be promising for the direct synthesis of ultrahigh temperature HfC ceramics and for precursor infiltration pyrolysis of reinforced ceramic matrix composites. 
    more » « less
  3. Abstract Discovering multifunctional materials with tunable plasmonic properties, capable of surviving harsh environments is critical for advanced optical and telecommunication applications. We chose high-entropy transition-metal carbides because of their exceptional thermal, chemical stability, and mechanical properties. By integrating computational thermodynamic disorder modeling and time-dependent density functional theory characterization, we discovered a crossover energy in the infrared and visible range, corresponding to a metal-to-dielectric transition, exploitable for plasmonics. It was also found that the optical response of high-entropy carbides can be largely tuned from the near-IR to visible when changing the transition metal components and their concentration. By monitoring the electronic structures, we suggest rules for optimizing optical properties and designing tailored high-entropy ceramics. Experiments performed on the archetype carbide HfTa 4 C 5 yielded plasmonic properties from room temperature to 1500K. Here we propose plasmonic transition-metal high-entropy carbides as a class of multifunctional materials. Their combination of plasmonic activity, high-hardness, and extraordinary thermal stability will result in yet unexplored applications. 
    more » « less
  4. Abstract Hafnium carbide (HfC) is an ultrahigh‐temperature ceramic with high melting point, chemical stability, hardness, and wear resistance. However, its low fracture toughness and poor thermal shock resistance limit its structural applications in extreme environments. In this study, co‐curing of liquid precursors was carried out prior to complete pyrolysis of individual polymeric precursors. First, HfC preceramic polymer precursor was cured, followed by silicon carbonitride (SiCN) precursor curing on a 2D carbon fiber (CF) cloth using the drop‐coating process. The infiltrated CFs were pyrolyzed at 800°C to achieve CF/HfC‐SiCN ceramic mini‐composites. The cross‐linked precursor‐to‐ceramic yield was observed to be as high as 65% when the procedure was carried out in an inert environment. Although stable up to 1200°C, CF/HfC‐SiCN samples demonstrated susceptibility to oxidation at 1500°C in ambient air. The oxidation of HfC in the presence of SiC leads to the formation of a hafnium‐containing silicate (HfxSiyOz) along with hafnia (HfO2). This compound of silicate and hafnia limits oxygen diffusion better than SiO2and HfO2individually. The incorporation of SiCN in HfC ceramic led to improved phase stability compared to a neat HfC system. The results of this study also show that the use of liquid‐phase precursors for HfC and SiCN in the polymer‐infiltrated pyrolysis method is a promising approach to fabricating high‐temperature structural ceramic matrix composites with good oxidation resistance. 
    more » « less
  5. Stacking layers of atomically thin transition-metal carbides and two-dimensional (2D) semiconducting transition-metal dichalcogenides, could lead to nontrivial superconductivity and other unprecedented phenomena yet to be studied. In this work, superconducting α-phase thin molybdenum carbide flakes were first synthesized, and a subsequent sulfurization treatment induced the formation of vertical heterolayer systems consisting of different phases of molybdenum carbide—ranging from α to γ′ and γ phases—in conjunction with molybdenum sulfide layers. These transition-metal carbide/disulfide heterostructures exhibited critical superconducting temperatures as high as 6 K, higher than that of the starting single-phased α-Mo 2 C (4 K). We analyzed possible interface configurations to explain the observed moiré patterns resulting from the vertical heterostacks. Our density-functional theory (DFT) calculations indicate that epitaxial strain and moiré patterns lead to a higher interfacial density of states, which favors superconductivity. Such engineered heterostructures might allow the coupling of superconductivity to the topologically nontrivial surface states featured by transition-metal carbide phases composing these heterostructures potentially leading to unconventional superconductivity. Moreover, we envisage that our approach could also be generalized to other metal carbide and nitride systems that could exhibit high-temperature superconductivity. 
    more » « less