This paper proposes a generalized Gallium Nitride (GaN) based modular multiport multilevel flying capacitor architecture. In other words, the attractive flying capacitor multilevel (FCML) design and the full-bridge unfolding circuit are employed to develop a multiport multilevel converter architecture that fits various applications. Each module can be designed to contain any combination of AC and DC ports connected through DC-to-DC and DC-to-AC power conversion paths. These conversion paths are FCML topologies that can be designed with any number of levels; the DC-to-AC paths incorporate the full-bridge unfolding circuit. Two example prototypes with open-loop control, three-port and four-port, have verified this generalized architecture. A single module 3 kW three-port four-level prototype with two DC ports and an AC port has achieved a compact size of 11.6 in 3 (4.8 in ×4.3 in × 0.56 in) and a high power density of 258.6 W/in 3 . The three ports are connected through DC-to-AC and DC-to-DC paths that have achieved peak efficiencies of 98.2% and 99.43%, respectively. The total harmonic distortion (THD) of the AC port's voltage and current are 1.26% and 1.23%, respectively. It operates at a high switching frequency of 120 kHz because of the GaN switches and has an actual frequency (inductor's ripple frequency) of 360 kHz thanks to the frequency multiplication effect of the FCML. The four-port prototype contains three DC ports and an AC port and achieved similar high figures of merit. These experimental results of the two prototypes of high efficiency, power density, and compact size are presented in this article and highlight this architecture's promising potential. The choice of the number of modules, ports, and levels depends on the application and its specification; therefore, this proposed generalized structure may serve as a reference design approach for various applications of interest.
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Theoretical. Simulation, and Experimental Comparison of GaN-based Two-level and Multilevel Converters
The size, weight, power density, cost, and efficiency are crucial factors that should be considered when designing or employing power electronics converters for a specific application. Therefore, comparing different converters to investigate which converter provides better figures of merit at the same application and operating condition is essential. This paper uses theoretical, simulation and experimental comparisons between the two-level and multilevel converters. The DC-DC two-level buck and the flying capacitor multilevel (FCML) buck converters are chosen to carry out the theoretical, simulation and experimental prototypes when both employ Gallium Nitride (GaN) power semiconductor switches. It was found that the FCML converter inherently provides superior performance and figures of merit over both the two-level and multilevel converters. Simulation and experimental results that validate each other are provided in this paper.
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- Award ID(s):
- 2103442
- NSF-PAR ID:
- 10412580
- Date Published:
- Journal Name:
- 2022 IEEE 7th Southern Power Electronics Conference (SPEC)
- Page Range / eLocation ID:
- 1 to 6
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1109/SPEC55080.2022.10058432
