In this study, the ductile damage responses of high-strength 7000 series aluminum alloy (AA), AA 7075-T6 sheet samples, subjected to the plane strain deformation mode were investigated using finite element (FE) simulations. In the experiments, uniaxial tension (UT) and plane strain tension (PST) tests were conducted to characterize the plasticity and ductile damage behavior of the AA 7075-T6 sheet samples. The limiting dome height (LDH) and V-die air bending tests were conducted to evaluate the ductility of the material subjected to plastic deformation and friction between the tools, and the corresponding fractured samples were qualitatively analyzed in terms of dimples using fractography. FE simulations were performed to predict the ductility of the AA 7075-T6 sheet samples under plane strain deformation using an enhanced Gurson−Tvergaard−Needleman (GTN) model, namely the GTN-shear model. The model was improved by adding the shear dimple effect to the original GTN model. The predicted results in terms of the load–displacement curves and displacements at the onset of failure were in good agreement with experimental data from the aforementioned tests. Furthermore, virtual roll forming simulations were conducted using the GTN-shear model to determine the effect of the prediction on ductile behavior for industrial applications.
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This content will become publicly available on June 1, 2024
Cellulose–Hemicellulose–Lignin Interaction in the Secondary Cell Wall of Coconut Endocarp
The coconut shell consists of three distinct layers: the skin-like outermost exocarp, the thick fibrous mesocarp, and the hard and tough inner endocarp. In this work, we focused on the endocarp because it features a unique combination of superior properties, including low weight, high strength, high hardness, and high toughness. These properties are usually mutually exclusive in synthesized composites. The microstructures of the secondary cell wall of the endocarp at the nanoscale, in which cellulose microfibrils are surrounded by hemicellulose and lignin, were generated. All-atom molecular dynamics simulations with PCFF force field were conducted to investigate the deformation and failure mechanisms under uniaxial shear and tension. Steered molecular dynamics simulations were carried out to study the interaction between different types of polymer chains. The results demonstrated that cellulose–hemicellulose and cellulose–lignin exhibit the strongest and weakest interactions, respectively. This conclusion was further validated against the DFT calculations. Additionally, through shear simulations of sandwiched polymer models, it was found that cellulose–hemicellulose-cellulose exhibits the highest strength and toughness, while cellulose–lignin-cellulose shows the lowest strength and toughness among all tested cases. This conclusion was further confirmed by uniaxial tension simulations of sandwiched polymer models. It was revealed that hydrogen bonds formed between the polymer chains are responsible for the observed strengthening and toughening behaviors. Additionally, it was interesting to note that failure mode under tension varies with the density of amorphous polymers located between cellulose bundles. The failure mode of multilayer polymer models under tension was also investigated. The findings of this work could potentially provide guidelines for the design of coconut-inspired lightweight cellular materials.
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- NSF-PAR ID:
- 10412989
- Date Published:
- Journal Name:
- Biomimetics
- Volume:
- 8
- Issue:
- 2
- ISSN:
- 2313-7673
- Page Range / eLocation ID:
- 188
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Highlights CG modeling is performed to explore the thermomechanical behavior of PCN.
Effects of nanoclay weight percentage and size on modulus are studied.
Interface leads to nanoconfinement effect on
T gand molecular stiffness.Correlations between molecular stiffness and modulus are identified.
Simulations show spatial variation of dynamical heterogeneity.
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