Polyurethane (PU) elastomers are among the most used rubberlike materials due to their combined merits, including high abrasion resistance, excellent mechanical properties, biocompatibility, and good processing performance. A PU elastomer exhibits pronounced hysteresis, leading to a high toughness on the order of 104 J/m2. However, toughness gained from hysteresis is ineffective to resist crack growth under cyclic load, causing a fatigue threshold below 100 J/m2. Here we report a fatigue-resistant PU fiber–matrix composite, using commercially available Spandex as the fibers and PU elastomer as the matrix. The Spandex fibers are stiff, strong, and stretchable. The matrix is soft, tough, and stretchable. We describe a pullout test to measure the adhesion toughness between the fiber and matrix. The test is highly reproducible, showing an adhesion toughness of 3170 J/m2. The composite shows a maximum stretchability of 6.0, a toughness of 16.7 kJ/m2, and a fatigue threshold of 3900 J/m2. When a composite with a precut crack is stretched, the soft matrix causes the crack tip to blunt greatly, which distributes high stress over a long segment of the Spandex fiber ahead the crack tip. This deconcentration of stress makes the composite resist the growth of cracks under monotonic and cyclic loads. The PU elastomer composites open doors for realistic applications of fatigue-resistant elastomers
more »
« less
Tough, aorta-inspired soft composites
Spatial variations in fiber alignment (and, therefore, in mechanical anisotropy) play a central role in the excellent toughness and fatigue characteristics of many biological materials. In this work, we examine the effect of fiber alignment in soft composites, including both “in-plane” and “out-of-plane” fiber arrangements. We take inspiration from the spatial variations of fiber alignment found in the aorta to three-dimensionally (3D) print soft, tough silicone composites with an excellent combination of stiffness, toughness, and fatigue threshold, regardless of the direction of loading. These aorta-inspired composites exhibit mechanical properties comparable to skin, with excellent combinations of stiffness and toughness not previously observed in synthetic soft materials.
more »
« less
- Award ID(s):
- 1720530
- PAR ID:
- 10414971
- Date Published:
- Journal Name:
- Proceedings of the National Academy of Sciences
- Volume:
- 119
- Issue:
- 28
- ISSN:
- 0027-8424
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Robust Three‐Component Elastomer–Particle–Fiber Composites with Tunable Properties for Soft RoboticsMaterials with tunable properties, especially dynamically tunable stiffness, have been of great interest for the field of soft robotics. Herein, a novel design concept of robust three‐component elastomer–particle–fiber composite system with tunable mechanical stiffness and electrical conductivity is introduced. These smart materials are capable of changing their mechanical stiffness rapidly and reversibly when powered with electrical current. One implementation of the composite system demonstrated here is composed of a polydimethylsiloxane (PDMS) matrix, Field's metal (FM) particles, and nickel‐coated carbon fibers (NCCF). It is demonstrated that the mechanical stiffness and the electrical conductivity of the composite are highly tunable and dependent on the volume fraction of the three components and the temperature, and can be reasonably estimated using effective medium theory. Due to its superior electrical conductivity, Joule heating can be used as the activation mechanism to realize ≈20× mechanical stiffness changes in seconds. The performance of the composites is thermally and mechanically robust. The shape memory effect of these composites is also demonstrated. The combination of tunable mechanical and electrical properties makes these composites promising candidates for sensing and actuation applications for soft robotics.more » « less
-
Abstract Mechanoresponsive color‐changing materials that can reversibly and resiliently change color in response to mechanical deformation are highly desirable for diverse modern technologies in optics, sensors, and robots; however, such materials are rarely achieved. Here, a fatigue‐resistant mechanoresponsive color‐changing hydrogel (FMCH) is reported that exhibits reversible, resilient, and predictable color changes under mechanical stress. At its undeformed state, the FMCH remains dark under a circular polariscope; upon uniaxial stretching of up to six times its initial length, it gradually shifts its color from black, to gray, yellow, and purple. Unlike traditional mechanoresponsive color‐changing materials, FMCH maintains its performance across various strain rates for up to 10 000 cycles. Moreover, FMCH demonstrates superior mechanical properties with fracture toughness of 3000 J m−2, stretchability of 6, and fatigue threshold up to 400 J m−2. These exceptional mechanical and optical features are attributed to FMCH's substantial molecular entanglements and desirable hygroscopic salts, which synergistically enhance its mechanical toughness while preserving its color‐changing performance. One application of this FMCH as a tactile sensoris then demonstrated for vision‐based tactile robots, enabling them to discern material stiffness, object shape, spatial location, and applied pressure by translating stress distribution on the contact surface into discernible images.more » « less
-
Composites printed using material extrusion additive manufacturing (AM) typically exhibit alignment of high- aspect-ratio reinforcements parallel to the print direction. This alignment leads to highly anisotropic stiffness, strength, and transport properties. In many cases, it would be desirable to increase mechanical and transport properties transverse to the print direction, for example, in 3D-printed heat sinks or heat exchangers where heat must be moved efficiently between printed roads or layers. Rotational direct ink writing (RDIW), where the deposition nozzle simultaneously rotates and translates during deposition, provides a method to reorient fibers transverse to the print direction during the printing process. In the present work, carbon fiber-reinforced epoxy composites were printed by RDIW with a range of nozzle rotation rates and the in-plane and through-thickness thermal conductivity was measured. In addition, the orientation of carbon fiber (CF) in the composites was measured using optical microscopy and image analysis, from which second-order fiber orientation tensors were calculated. These results showed that the orientation of CF became less anisotropic as nozzle rotation rate increased, leading to increased through-thickness thermal conductivity, which increased by 40% at the highest rotation rate. The orientation tensors also showed that RDIW was more effective at reorienting fibers within the in-plane transverse direction compared to the through-thickness transverse direction. The results presented here demonstrate that a current weakness of material extrusion AM composites—poor thermal conductivity in the through-thickness direction—can be significantly improved with RDIW.more » « less
-
3-point flexural fatigue and Mode I interlaminar fracture tests were done to study the fatigue life and fracture toughness of nanoclay added carbon fiber epoxy composites. Fatigue life data was analyzed using Weibull distribution function, validated with Kolmogorov-Smirnov goodness-of-fit, and predicted by combined Weibull and Sigmoidal models, respectively. The nanophased samples showed more than 300% improvement in mean and predicted fatigue life. At 0.7 stress level, the nanophased samples passed the ‘run-out’ fatigue criteria (106cycles), whereas, the neat samples failed much earlier. The interlaminar fracture toughness of nanophased samples was also enhanced significantly by 71% over neat samples. Optical and scanning electron microscopic images of the nanophased fractured samples revealed certain features that improved the respective fatigue and fracture properties of the composites.more » « less
An official website of the United States government

