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The presence of voids within the microstructure of short carbon fiber polymer composites produced by additive manufacturing (AM) technology are known to alter the expected material behavior that impair part performance. Previous research efforts aimed at understanding the formation mechanisms of these micro-voids during the polymer extrusion/deposition process have not kept up with the advancement of this AM technology. The present study investigates the phenomenon of micro-void nucleation at the fiber/matrix interface, especially those that form at fiber tips, by characterizing the microstructural configuration of a 13 % carbon fiber filled ABS polymer composite print bead specimen using 3D X-ray micro computed tomography image acquisition and analysis. The results reveal a high level of micro-voids segregation at the ends of fibers that are relatively larger in size and less spherical as compared to micro-voids isolated within the ABS matrix. Additionally, by simulating the hydrostatic flow-field pressure distribution surrounding a single rigid ellipsoidal fibre in colloidal suspension using Jeffery’s model equations, we show that the pressure drops to a critical value at the fibre tips where the micro-voids nucleation is experimentally observed to occur. The study helps to improve our understanding of the potential mechanisms that may be responsible for micro-void development within beads printed with extrusion/ deposition AM.
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Multi-frame, ultrafast, x-ray microscope for imaging shockwave dynamics
Inertial confinement fusion (ICF) holds increasing promise as a potential source of abundant, clean energy, but has been impeded by defects such as micro-voids in the ablator layer of the fuel capsules. It is critical to understand how these micro-voids interact with the laser-driven shock waves that compress the fuel pellet. At the Matter in Extreme Conditions (MEC) instrument at the Linac Coherent Light Source (LCLS), we utilized an x-ray pulse train with ns separation, an x-ray microscope, and an ultrafast x-ray imaging (UXI) detector to image shock wave interactions with micro-voids. To minimize the high- and low-frequency variations of the captured images, we incorporated principal component analysis (PCA) and image alignment for flat-field correction. After applying these techniques we generated phase and attenuation maps from a 2D hydrodynamic radiation code (xRAGE), which were used to simulate XPCI images that we qualitatively compare with experimental images, providing a one-to-one comparison for benchmarking material performance. Moreover, we implement a transport-of-intensity (TIE) based method to obtain the average projected mass density (areal density) of our experimental images, yielding insight into how defect-bearing ablator materials alter microstructural feature evolution, material compression, and shock wave propagation on ICF-relevant time scales.
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- PAR ID:
- 10422018
- Author(s) / Creator(s):
- ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; more »
- Date Published:
- Journal Name:
- Optics Express
- Volume:
- 30
- Issue:
- 21
- ISSN:
- 1094-4087
- Page Range / eLocation ID:
- 38405
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Journal Article:
- https://doi.org/10.1364/OE.472275
