Abstract The role of interfaces and the controlling synthesis parameters of graded dealloyed nanoporous metallic materials are investigated, focusing on the dealloying front progression in complex precursor materials with multiple alloy compositions. Specifically, the effects of relative density and chemical potential on the dealloying front in sputtered bilayer copper alloy films are explored with two case studies: Cu–Al/Cu–Al and Cu–Al/Cu–Zn. Cross-sectional scanning electron (SEM) micrographs and energy-dispersive X-ray spectroscopy mapping trace the dealloying front across three time intervals, while top-surface and cross-sectional SEM probes the final dealloyed foam morphology. Final ligament sizes were found to be independent of the synthesis parameters (21–28 nm), due to a combination of fast reaction times and phosphate-inhibited surface diffusion of Cu atoms. The chemical potential gradient yielded faster reaction times, whereas slower reaction times and a higher at.% of Cu in the top layer of precursor material produced a more uniform morphology. Graphical abstract
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Rapid Synthesis of Kaolinite Nanoscrolls through Microwave Processing
Kaolinite nanoscrolls (NScs) are halloysite-like nanotubular structures of great interest due to their ability to superimpose halloysite’s properties and applicability. Especially attractive is the ability of these NScs to serve as reaction vessels for the uptake and conversion of different chemical species. The synthesis of kaolinite NScs, however, is demanding due to the various processing steps that lead to extended reaction times. Generally, three intercalation stages are involved in the synthesis, where the second step of methylation dominates others in terms of duration. The present research shows that introducing microwave processing throughout the various steps can simplify the procedure overall and reduce the synthesis period to less than a day (14 h). The kaolinite nanoscrolls were obtained using two final intercalating agents, aminopropyl trimethoxy silane (APTMS) and cetyltrimethylammonium chloride (CTAC). Both produce abundant NScs, as corroborated by microscopy measurements as well as the surface area of the final products; APTMS intercalated NScs were 63.34 m2/g, and CTAC intercalated NScs were 73.14 m2/g. The nanoscrolls averaged about 1 μm in length with outer diameters of APTMS and CTAC intercalated samples of 37.3 ± 8.8 nm and 24.9 ± 6.1 nm, respectively. The availability of methods for the rapid production of kaolinite nanoscrolls will lead to greater utility of these materials in technologically significant applications.
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- Award ID(s):
- 2004187
- PAR ID:
- 10430400
- Date Published:
- Journal Name:
- Nanomaterials
- Volume:
- 12
- Issue:
- 18
- ISSN:
- 2079-4991
- Page Range / eLocation ID:
- 3141
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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