Resistors are basic yet essential circuit components that must be fabricated with high precision at low cost if they are to be viable for flexible electronic applications. Inkjet printing is one of many additive fabrication techniques utilized to realize this goal. In this work, a process termed self-aligned capillarity-assisted lithography for electronics (SCALE) was used to fabricate inkjet-printed resistors on flexible substrates. Capillary channels and reservoirs imprinted onto flexible substrates enabled precise control of resistor geometry and straightforward alignment of materials. More than 300 devices were fabricated using poly(3,4-ethylene dioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) as the resistive material and silver as the electrode material. By varying PEDOT:PSS ink formulation and resistor geometry, resistances spanning from 170 Ω to 3.8 MΩ were achieved. Over 98% of devices were functional and the relative standard deviation in resistance ranged from 3% to 18% depending on resistor length and ink composition. The resistors showed no significant change in resistance after 10 000 cycles of bend testing at 1.6% surface tensile strain. In summary, this work demonstrated a fully roll-to-roll compatible process for inkjet printing resistors with superior properties.
The generation of electronic waste (e‐waste) poses a significant environmental challenge, necessitating strategies to extend electronics’ lifespan and incorporate eco‐friendly materials to enable their rapid degradation after disposal. Foldable electronics utilizing eco‐friendly materials offer enhanced durability during operation and degradability at the end of their life cycle. However, ensuring robust physical adhesion between electrodes/circuits and substrates during the folding process remains a challenge, leading to interface delamination and electronic failure. In this study, electrohydrodynamic (EHD) printing is employed as a cost‐effective method to fabricate the eco‐friendly foldable electronics by printing PEDOT:PSS/graphene composite circuits onto polyvinyl alcohol (PVA) films. The morphology and electrical properties of the printed patterns using inks with varying graphene and PEDOT:PSS weight ratios under different printing conditions are investigated. The foldability of the printed electronics is demonstrated, showing minimal resistance variation and stable electronic response even after four folds (16 layers) and hundreds of folding and unfolding cycles. Additionally, the application of printed PEDOT:PSS/graphene circuit is presented as a resistive temperature sensor for monitoring body temperature and respiration behavior. Furthermore, the transient features and degradation of the PEDOT:PSS/graphene/PVA based foldable electronics are explored, highlighting the potential promise as transient electronics in reducing electronic waste.
more » « less- Award ID(s):
- 2134664
- NSF-PAR ID:
- 10446859
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials Technologies
- Volume:
- 8
- Issue:
- 22
- ISSN:
- 2365-709X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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