Biodegradable plastics, perceived as ‘environmentally friendly’ materials, may end up in natural environments. This impact is often overlooked in the literature due to a lack of assessment methods. This study develops an integrated life cycle impact assessment methodology to assess the climate-change and aquatic-ecotoxicity impacts of biodegradable microplastics in freshwater ecosystems. Our results reveal that highly biodegradable microplastics have lower aquatic ecotoxicity but higher greenhouse gas (GHG) emissions. The extent of burden shifting depends on microplastic size and density. Plastic biodegradation in natural environments can result in higher GHG emissions than biodegradation in engineered end of life (for example, anaerobic digestion), contributing substantially to the life cycle GHG emissions of biodegradable plastics (excluding the use phase). A sensitivity analysis identified critical biodegradation rates for different plastic sizes that result in maximum GHG emissions. This work advances understanding of the environmental impacts of biodegradable plastics, providing an approach for the assessment and design of future plastics.
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Abstract Design strategies to achieve degradation and ideally closed‐loop recycling of organic semiconductors have attracted great interest in order to minimize the electronic waste (E‐waste). In this work, three ester‐incorporated monomers were synthesized by the names of Thiophene‐Ester‐Ethylene‐Thiophene (TEET), Thiophene‐Ester‐Methylene‐Thiophene (TEMT), and Thiophene‐Ester‐Thiophene (TET), which were co‐polymerized via Stille polycondensation with a benzodithiophene (BnDT) π‐conjugated unit to yield a series of ester‐incorporated polymers: PBnDT‐TEET, PBnDT‐TEMT, and PBnDT‐TET. While the ester‐only linker can maintain some extended conjugation in PBnDT‐TET, the other two ester linkers having conjugation breaking units result in isolated conjugated segments in PBnDT‐TEET and PBnDT‐TEMT, evidenced by UV‐Vis and CV results. This yields an improved photovoltaic performance of PBnDT‐TET compared to PBnDT‐TEET. While all three polymers can depolymerize under methanolysis, the alternating co‐polymer PBnDT‐TEET demonstrates the highest recyclability potential with a single dimethyl ester‐functionalized product with an excellent 92 % isolated yield, which can then be repolymerized to reobtain PBnDT‐TEET with a 36 % yield. This work provides a framework towards achieving recyclable organic semiconductors to reduce E‐waste. Although the incorporation of ester linkers allowed for closed‐loop recycling, the low solar cell efficiency of PBnDT‐TEET highlights the significant challenge in achieving both recycling and high device performance.
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Abstract Direct disposal of used soft electronics into the environment can cause severe pollution to the ecosystem due to the inability of most inorganic materials and synthetic polymers to biodegrade. Additionally, the loss of the noble metals that are commonly used in soft electronics leads to a waste of scarce resources. Thus, there is an urgent need to develop “green” and sustainable soft electronics based on eco‐friendly manufacturing that may be recycled or biodegraded after the devices’ end of life. Here an approach to fabricating sustainable soft electronics is demonstrated where the expensive functional materials can be recycled and the soft substrate can be biodegradable. A stretchable agarose/glycerol gel film is used as the substrate, and silver nanowires (AgNWs) are printed on the film to fabricate the soft electronic circuits. The mechanical and chemical properties of the agarose/glycerol gel films are characterized, and the functionality of the printed AgNW electrodes for electrophysiological sensors is demonstrated. The demonstration of the biodegradability of the agarose/glycerol and the recyclability of AgNWs points toward ways to develop sustainable and eco‐friendly soft electronics.
Free, publicly-accessible full text available June 1, 2025 -
Electrohydrodynamic Printed PEDOT:PSS/Graphene/PVA Circuits for Sustainable and Foldable Electronics
Abstract The generation of electronic waste (e‐waste) poses a significant environmental challenge, necessitating strategies to extend electronics’ lifespan and incorporate eco‐friendly materials to enable their rapid degradation after disposal. Foldable electronics utilizing eco‐friendly materials offer enhanced durability during operation and degradability at the end of their life cycle. However, ensuring robust physical adhesion between electrodes/circuits and substrates during the folding process remains a challenge, leading to interface delamination and electronic failure. In this study, electrohydrodynamic (EHD) printing is employed as a cost‐effective method to fabricate the eco‐friendly foldable electronics by printing PEDOT:PSS/graphene composite circuits onto polyvinyl alcohol (PVA) films. The morphology and electrical properties of the printed patterns using inks with varying graphene and PEDOT:PSS weight ratios under different printing conditions are investigated. The foldability of the printed electronics is demonstrated, showing minimal resistance variation and stable electronic response even after four folds (16 layers) and hundreds of folding and unfolding cycles. Additionally, the application of printed PEDOT:PSS/graphene circuit is presented as a resistive temperature sensor for monitoring body temperature and respiration behavior. Furthermore, the transient features and degradation of the PEDOT:PSS/graphene/PVA based foldable electronics are explored, highlighting the potential promise as transient electronics in reducing electronic waste.
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Abstract The demand of cost‐effective fabrication of printed flexible transistors has dramatically increased in recent years due to the need for flexible interface devices for various application including e‐skins, wearables, and medical patches. In this study, electrohydrodynamic (EHD) printing processes are developed to fabricate all the components of polymer‐based organic thin film transistors (OTFTs), including source/drain and gate electrodes, semiconductor channel, and gate dielectrics, which streamline the fabrication procedure for flexible OTFTs. The flexible transistors with top‐gate‐bottom‐contact configuration are fabricated by integrating organic semiconductor (i.e., poly(3‐hexylthiophene‐2,5‐diyl) blended with small molecule 2,7‐dioctyl[1]benzothieno[3,2‐b][1]benzothiophene), conductive polymer (i.e., poly (3,4‐ethylenedioxythiophene) polystyrene sulfonate), and ion‐gel dielectric. These functional inks are carefully designed with orthogonal solvents to enable their compatible printing into multilayered flexible OTFTs. The EHD printing process of each functional component is experimentally characterized and optimized. The fully EHD‐printed OTFTs show good electrical performance with mobility of 2.86 × 10−1cm2V−1s−1and on/off ratio of 104, and great mechanical flexibility with small mobility change at bending radius of 6 mm and stable transistor response under hundreds of bending cycles. The demonstrated all printing‐based fabrication process provides a cost‐effective route toward flexible electronics with OTFTs.
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Abstract It is challenging to find a conventional nanofabrication technique that can consistently produce soft polymeric matter of high surface area and nanoscale morphology in a way that is scalable, versatile, and easily tunable. Here, the capabilities of a universal method for fabricating diverse nano‐ and micro‐scale morphologies based on polymer precipitation templated by the fluid streamlines in multiphasic flow are explored. It is shown that while the procedure is operationally simple, various combinations of its intertwined mechanisms can controllably and reproducibly lead to the formation of an extraordinary wide range of colloidal morphologies. By systematically investigating the process conditions, 12 distinct classes of polymer micro‐ and nano‐structures including particles, rods, ribbons, nanosheets, and soft dendritic colloids (dendricolloids) are identified. The outcomes are interpreted by delineating the physical processes into three stages: hydrodynamic shear, capillary and mechanical breakup, and polymer precipitation rate. The insights into the underlying fundamental mechanisms provide guidance toward developing a versatile and scalable nanofabrication platform. It is verified that the liquid shear‐based technique is versatile and works well with many chemically diverse polymers and biopolymers, showing potential as a universal tool for simple and scalable nanofabrication of many morphologically distinct soft matter classes.
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Abstract Recent advances in nanolithography, miniaturization, and material science, along with developments in wearable electronics, are pushing the frontiers of sensor technology into the large‐scale fabrication of highly sensitive, flexible, stretchable, and multimodal detection systems. Various strategies, including surface engineering, have been developed to control the electrical and mechanical characteristics of sensors. In particular, surface wrinkling provides an effective alternative for improving both the sensing performance and mechanical deformability of flexible and stretchable sensors by releasing interfacial stress, preventing electrical failure, and enlarging surface areas. In this study, recent developments in the fabrication strategies of wrinkling structures for sensor applications are discussed. The fundamental mechanics, geometry control strategies, and various fabricating methods for wrinkling patterns are summarized. Furthermore, the current state of wrinkling approaches and their impacts on the development of various types of sensors, including strain, pressure, temperature, chemical, photodetectors, and multimodal sensors, are reviewed. Finally, existing wrinkling approaches, designs, and sensing strategies are extrapolated into future applications.
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Soft robots often draw inspiration from nature to navigate different environments. Although the inching motion and crawling motion of caterpillars have been widely studied in the design of soft robots, the steering motion with local bending control remains challenging. To address this challenge, we explore modular origami units which constitute building blocks for mimicking the segmented caterpillar body. Based on this concept, we report a modular soft Kresling origami crawling robot enabled by electrothermal actuation. A compact and lightweight Kresling structure is designed, fabricated, and characterized with integrated thermal bimorph actuators consisting of liquid crystal elastomer and polyimide layers. With the modular design and reprogrammable actuation, a multiunit caterpillar-inspired soft robot composed of both active units and passive units is developed for bidirectional locomotion and steering locomotion with precise curvature control. We demonstrate the modular design of the Kresling origami robot with an active robotic module picking up cargo and assembling with another robotic module to achieve a steering function. The concept of modular soft robots can provide insight into future soft robots that can grow, repair, and enhance functionality.
Free, publicly-accessible full text available May 14, 2025 -
Surface Embedded Metal Nanowire–Liquid Metal–Elastomer Hybrid Composites for Stretchable ElectronicsFree, publicly-accessible full text available March 20, 2025