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1. Combining agriculture and energy industry waste products to yield recyclable, thermally healable copolymers of elemental sulfur and oleic acid

   https://doi.org/10.1002/pola.29436  

   Smith, Ashlyn D.; Thiounn, Timmy; Lyles, Elliott W.; Kibler, Emily K.; Smith, Rhett C.; Tennyson, Andrew G. (July 2019, Journal of Polymer Science Part A: Polymer Chemistry)

   ABSTRACT Sulfur and oleic acid, two components of industrial waste/byproducts, were combined in an effort to prepare more sustainable polymeric materials. Zinc oxide was employed to serve the dual role of compatibilizing immiscible sulfur and oleic acid as well as to suppress evolution of toxic H₂S gas during reaction at high temperature. The reaction of sulfur, oleic acid, and zinc oxide led to a series of composites,ZOS_x(x= wt % sulfur, wherexis 8–99). TheZOS_xmaterials ranged from sticky tars to hard solids at room temperature. TheZOS_xcompositions were assessed by¹H NMR spectrometry, FTIR spectroscopy, and elemental microanalysis. CopolymersZOS_59‐99, were further analyzed for thermal and mechanical properties by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. Remarkably, evenZOS₉₉, comprising only 1 wt % of zinc oxide/oleic acid (99 wt % S) exhibits at least an eightfold increase in storage modulus compared to sulfur alone. The four solid samples (59–99 wt % S) were thermally healable and readily remeltable with full retention of mechanical durability. These materials represent a valuable proof‐of‐concept for sustainably sourced, recyclable materials from unsaturated fatty acid waste products. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1704–1710 

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2. Durable, acid-resistant copolymers from industrial by-product sulfur and microbially-produced tyrosine

   https://doi.org/10.1039/c9ra06213k  

   Thiounn, Timmy; Tennyson, Andrew G.; Smith, Rhett C. (October 2019, RSC Advances)

   null (Ed.)

   The search for alternative feedstocks to replace petrochemical polymers has centered on plant-derived monomer feedstocks. Alternatives to agricultural feedstock production should also be pursued, especially considering the ecological damage caused by modern agricultural practices. Herein, l -tyrosine produced on an industrial scale by E. coli was derivatized with olefins to give tetraallyltyrosine. Tetraallyltyrosine was subsequently copolymerized via its inverse vulcanization with industrial by-product elemental sulfur in two different comonomer ratios to afford highly-crosslinked network copolymers TTSx ( x = wt% sulfur in monomer feed). TTSx copolymers were characterized by infrared spectroscopy, elemental analysis, thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis (DMA). DMA was employed to assess the viscoelastic properties of TTSx through the temperature dependence of the storage modulus, loss modulus and energy damping ability. Stress–strain analysis revealed that the flexural strength of TTSx copolymers (>6.8 MPa) is more than 3 MPa higher than flexural strengths for previously-tested inverse vulcanized biopolymer derivatives, and more than twice the flexural strength of some Portland cement compositions (which range from 3–5 MPa). Despite the high tyrosine content (50–70 wt%) in TTSx , the materials show no water-induced swelling or water uptake after being submerged for 24 h. More impressively, TTSx copolymers are highly resistant to oxidizing acid, with no deterioration of mechanical properties even after soaking in 0.5 M sulfuric acid for 24 h. The demonstration that these durable, chemically-resistant TTSx copolymers can be prepared from industrial by-product and microbially-produced monomers via a 100% atom-economical inverse vulcanization process portends their potential utility as sustainable surrogates for less ecofriendly materials. 

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3. Green and Atom Economical Route to High Compressive Strength Lignin Oil-Sulfur Composites

   https://doi.org/10.1007/s10924-024-03287-5  

   Tisdale, Katelyn_A; Dona, Nawoda_L_Kapuge; Maladeniya, Charini_P; Smith, Rhett_C (April 2024, Journal of Polymers and the Environment)

   Abstract Lignin is the most abundant natural source of aromatics but remains underutilized. Elemental sulfur is a plentiful by-product of fossil fuel refining. Herein we report a strategy for preparing a durable composite by the one-pot reaction of elemental sulfur and lignin oil comprising lower molecular weight lignin derivatives. A lignin oil-sulfur composite (LOS₉₀) was prepared by reacting 10 wt. % lignin oil with 90 wt. % elemental sulfur. The composite could be remelted and reshaped over several cycles without loss of properties. Results from the study showed thatLOS₉₀has properties competitive with or exceeding values for commercial ordinary Portland cement and brick formulations. For example,LOS₉₀displayed impressive compressive strength (22.1 MPa) and flexural strength (5.7 MPa).LOS₉₀is prepared entirely from waste materials with 98.5% atom economy of composite synthesis, a lowEfactor of 0.057, and lignin char as the only waste product of the process for its preparation. These results suggest the potential applications of lignin and waste sulfur in the continuous efforts to develop more recyclable and sustainable materials. 

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4. Copolymerization of a Bisphenol a Derivative and Elemental Sulfur by the RASP Process

   https://doi.org/10.3390/suschem1020013  

   Thiounn, Timmy; Lauer, Moira K.; Karunarathna, Menisha S.; Tennyson, Andrew G.; Smith, Rhett C. (September 2020, Sustainable Chemistry)

   null (Ed.)

   Fossil fuel refining produces over 70 Mt of excess sulfur annually from for which there is currently no practical use. Recently, methods to convert waste sulfur to recyclable and biodegradable polymers have been delineated. In this report, a commercial bisphenol A (BPA) derivative, 2,2′,5,5′-tetrabromo(bisphenol A) (Br4BPA), is explored as a potential organic monomer for copolymerization with elemental sulfur by RASP (radical-induced aryl halide-sulfur polymerization). Resultant copolymers, BASx (x = wt% sulfur in the monomer feed, screened for values of 80, 85, 90, and 95) were characterized by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. Analysis of early stage reaction products and depolymerization products support proposed S–Caryl bond formation and regiochemistry, while fractionation of BASx reveals a sulfur rank of 3–6. Copolymers having less organic cross-linker (5 or 10 wt%) in the monomer feed were thermoplastics, whereas thermosets were accomplished when 15 or 20 wt% of organic cross-linker was used. The flexural strengths of the thermally processable samples (>3.4 MPa and >4.7 for BAS95 and BAS90, respectively) were quite high compared to those of familiar building materials such as portland cement (3.7 MPa). Furthermore, copolymer BAS90 proved quite resistant to degradation by oxidizing organic acid, maintaining its full flexural strength after soaking in 0.5 M H2SO4 for 24 h. BAS90 could also be remelted and recast into shapes over many cycles without any loss of mechanical strength. This study on the effect of monomer ratio on properties of materials prepared by RASP of small molecular aryl halides confirms that highly cross-linked materials with varying physical and mechanical properties can be accessed by this protocol. This work is also an important step towards potentially upcycling BPA from plastic degradation and sulfur from fossil fuel refining. 

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5. Brown Grease Esterification: A Design Strategy to Modulate Homogeneity, Cross‐Linking, and Upcycled Mass Economy in High Sulfur‐Content Materials

   https://doi.org/10.1002/pol.20250206  

   Guinati, Bárbara_G S; Wijeyatunga, Shalini K; Smith, Ashlyn D; Tennyson, Andrew G; Smith, Rhett C (June 2025, Journal of Polymer Science)

   ABSTRACT Brown grease (BG) is a high‐free fatty acid (FFA) waste coproduct from the food industry that remains largely unexploited. Herein, we describe a design strategy to upcycle BG into high sulfur‐content materials (HSMs) via inverse vulcanization, circumventing the need for costly transition metals or food‐grade compatibilizers. First, BG was esterified with methyl or allyl groups, yielding MeBG and aBG, respectively. This modification masked the polar carboxylic acids and enhanced miscibility with molten sulfur. Subsequent inverse vulcanization produced remeltable HSMs at 80 or 90 wt% sulfur with uniform elemental distributions by SEM–EDX. FT‐IR spectroscopy revealed the consumption of C=C moieties and the formation of C–S bonds, signifying robust cross‐linking. Thermal analysis (TGA, DSC) indicated good thermal stability (T_d,5%up to 223°C) and glass transitions characteristic of polysulfide networks. Mechanical evaluations demonstrated compressive strengths up to 19.2 MPa, exceeding the minimum requirement for residential foundation‐grade cement (17 MPa) and rivaling previously reported HSMs containing similarly high sulfur content. Notably, MeBG and aBG incorporate organics comprising up to 97 wt% BG, significantly improving the upcycled mass efficiency relative to earlier BG‐based composites. This esterification‐driven approach thus offers a practical, scalable pathway to convert low‐value BG into advanced materials with tunable thermomechanical properties. 

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