Abstract Inkjet printing has emerged as a versatile technique for the fabrication of functional materials towards non-traditional electronics, offering high precision maskless fabrication capability, low material waste, and wide substrate compatibility. However, the realization of high-quality printing of microscale features requires precise control over the jetting behavior and film formation. In this work, we systematically investigate the printing parameters for the PEDOT:PSS ink on the flexible substrates used in wearable and flexible electronics. By exploring the interplay between the printing waveform parameters, such as drive voltage, dwell time, and jetting frequency, we establish a robust operational window enabling stable droplet ejection and tunable deposition. Droplet spacing is further studied to achieve reliable droplet coalescence for high quality fabrication of the continuous patterns with high line resolution and pattern uniformity. Multilayer printing reveals consistent improvements in film thickness and electrical conductivity, with a pronounced enhancement in early layers due to percolation and phase rearrangement. The achieved printing strategy is successfully applied in functional circuit demonstrations, showing excellent electrical stability under mechanical deformation. This work offers a reproducible and scalable printing approach tailored to the PEDOT:PSS inks, providing a technical foundation for the fabrication of high-performance flexible and printed electronics.
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Electrohydrodynamic Jet Printing Driven by a Triboelectric Nanogenerator
Abstract Electrohydrodynamic jet (e‐jet) printing is a high‐resolution printed electronics technique that uses an electric field to generate droplets. It has great application potential with the rapid development of flexible and wearable electronics. Triboelectric nanogenerators (TENG), which can convert mechanical motions into electricity, have found many high‐voltage applications with unique merits of portability, controllability, safety, and cost‐effectiveness. In this work, the application of a TENG is extended to printed electronics by employing it to drive e‐jet printing. A rotary freestanding TENG is applied as the high‐voltage power source for generating stable ink droplet ejection. The TENG‐driven droplet generation and ejection process and printed features with varied operation parameters are investigated. Results reveal that the jetting frequency could be controlled by the TENG's operation frequency, and high‐resolution printing with feature size smaller than nozzle size is achieved using the setup. Notably, TENG as the power source for e‐jet printing supplies a limited amount of current, which leads to better safety for both equipment and personnel compared to conventional high‐voltage power supplies. With the superiority of TENG in the sense of safety and cost, the work presents a promising solution for the next‐generation of high‐resolution printed electronics and broadens the scope of TENG application.
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- Award ID(s):
- 1656006
- PAR ID:
- 10461529
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Functional Materials
- Volume:
- 29
- Issue:
- 22
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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