Abstract The electrochemical reduction of nitrates (NO3−) enables a pathway for the carbon neutral synthesis of ammonia (NH3), via the nitrate reduction reaction (NO3RR), which has been demonstrated at high selectivity. However, to make NH3synthesis cost‐competitive with current technologies, high NH3partial current densities (jNH3) must be achieved to reduce the levelized cost of NH3. Here, the high NO3RR activity of Fe‐based materials is leveraged to synthesize a novel active particle‐active support system with Fe2O3nanoparticles supported on atomically dispersed Fe–N–C. The optimized 3×Fe2O3/Fe–N–C catalyst demonstrates an ultrahigh NO3RR activity, reaching a maximum jNH3of 1.95 A cm−2at a Faradaic efficiency (FE) for NH3of 100% and an NH3yield rate over 9 mmol hr−1cm−2. Operando XANES and post‐mortem XPS reveal the importance of a pre‐reduction activation step, reducing the surface Fe2O3(Fe3+) to highly active Fe0sites, which are maintained during electrolysis. Durability studies demonstrate the robustness of both the Fe2O3particles and Fe–Nxsites at highly cathodic potentials, maintaining a current of −1.3 A cm−2over 24 hours. This work exhibits an effective and durable active particle‐active support system enhancing the performance of the NO3RR, enabling industrially relevant current densities and near 100% selectivity.
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Decoupling Electron‐ and Phase‐Transfer Processes to Enhance Electrochemical Nitrate‐to‐Ammonia Conversion by Blending Hydrophobic PTFE Nanoparticles within the Electrocatalyst Layer
Abstract Electrochemical upcycling of nitrate into ammonia at ambient conditions offers a sustainable synthesis pathway that can complement the current industrial NH3production from the Haber–Bosch process. One of the key rate‐limiting steps is the effective desorption of gaseous or interfacial bubble products, mainly NH3with some minor side products of nitrogen and hydrogen, from the electrode surfaces to sustain available sites for the NO3−reduction reaction. To facilitate the gaseous product desorption from the catalytic sites, hydrophobic polytetrafluoroethylene (PTFE) nanoparticles are blended within a CuO catalyst layer, which is shown to eliminate the undesirable accumulation and blockage of electrode surfaces and largely decouples the electron‐ and phase‐transfer processes. The NH3partial current density normalized by the electrochemically active surface area (ECSA) increases by nearly a factor of 17.8 from 11.4 ± 0.1 to 203.3 ± 1.8 mA cm−2ECSA. The DFT and ab‐initio molecular dynamics simulations suggest that the hydrophobic PTFE nanoparticles may serve as segregated islands to enhance the spillover and transport the gaseous products from electrocatalysts to the PTFE. Thus, a higher ammonia transfer is achieved for the mixed PTFE/CuO electrocatalyst. This new and simple strategy is expected to act as inspiration for future electrochemical gas‐evolving electrode design.
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- Award ID(s):
- 2016472
- PAR ID:
- 10468033
- Publisher / Repository:
- Wiley
- Date Published:
- Journal Name:
- Advanced Energy Materials
- Volume:
- 13
- Issue:
- 9
- ISSN:
- 1614-6832
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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