skip to main content


Title: Spiroborate-Linked Ionic Covalent Adaptable Networks with Rapid Reprocessability and Closed-Loop Recyclability
Covalent adaptable networks (CANs) represent a novel class of polymeric materials crosslinked by dynamic covalent bonds. Since their first discovery, CANs have attracted great attention due to their high mechanical strength and stability like conventional thermosets under service conditions and easy reprocessability like thermoplastics under certain external stimuli. Here, we report the first example of ionic covalent adaptable networks (ICANs), a type of crosslinked ionomers, consisting of negatively charged backbone structures. More specifically, two ICANs with different backbone compositions were prepared through spiroborate chemistry. Given the dynamic nature of the spiroborate linkages, the resulting ionomer thermosets display rapid reprocessability and closed-loop recyclability under mild conditions. The materials mechanically broken into smaller pieces can be reprocessed into coherent solids at 120 °C within only 1 min with nearly 100% recovery of the mechanical properties. Upon treating the ICANs with dilute hydrochloric acid at room temperature, the valuable monomers can be easily chemically recycled in almost quantitative yield. This work demonstrates the great potential of spiroborate bonds as a novel dynamic ionic linkage for development of new reprocessable and recyclable ionomer thermosets.  more » « less
Award ID(s):
1901807
PAR ID:
10472596
Author(s) / Creator(s):
; ; ; ; ; ; ; ;
Publisher / Repository:
ACS Publications
Date Published:
Journal Name:
Journal of the American Chemical Society
Volume:
145
Issue:
16
ISSN:
0002-7863
Page Range / eLocation ID:
9112 to 9117
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Polymer networks containing dynamic covalent bonds do not exhibit traditional thermoset material properties. Such dynamic covalent networks have the ability to undergo stress relaxation processes associated with dynamic covalent bond exchange, imparting these materials with adaptive/responsive properties. Reported herein is an investigation on the effect that changing the amount of dynamic hindered alkylurea bonds has on the viscoelastic behavior of a series of poly(alkylurea‐co‐urethane) networks prepared by reacting a trifunctional isocyanate crosslinker with varying ratios of anN‐isopropyl amine endcapped poly(propylene glycol) and a poly(propylene glycol). Films that contain >50% dynamic alkylurea bonds (wrt. alkylurea + urethane bonds) exhibit facile reprocessability, while those films with <50% dynamic alkylurea bonds exhibit poor reprocessability under these same conditions. Analysis of the temperature‐dependent shear rheometry and uniaxial stress relaxation measurements demonstrates that the primary stress relaxation mode in these materials is linked to the dynamic bond exchange process. Interestingly, these films exhibit an increasingly rich viscoelastic spectrum with increasing fraction of non‐dynamic urethane bonds. In addition to the primary relaxation process an order‐of‐magnitude slower relaxation emerges, which is identified as being related to the relaxation of larger, permanently crosslinked polymeric clusters in an otherwise dynamic matrix.

     
    more » « less
  2. Abstract

    Covalent adaptable networks (CANs) based on the thiol–Michael (TM) linkages can be thermal and pH responsive. Here, a new vinyl‐sulfone‐based thiol–Michael crosslinker is synthesized and incorporated into acrylate‐based CANs to achieve stable materials with dynamic properties. Because of the reversible TM linkages, excellent temperature‐responsive re‐healing and malleability properties are achieved. In addition, for the first time, a photoresponsive coumarin moiety is incorporated with TM‐based CANs to introduce light‐mediated reconfigureability and postpolymerization crosslinking. Overall, these materials can be on demand dynamic in response to heat and light but can retain mechanical stability at ambient condition.

     
    more » « less
  3. Abstract

    Hydroxyl‐terminated polybutadiene (HTPB) is found in many applications due to its ease of manufacturing, useful mechanical properties over a wide temperature range, and reactive hydroxyl chain ends. Typically, HTPB is crosslinked with isocyanates to form polyurethane thermosets. Limitations of this approach include the use of toxic isocyanates and the oxidative instability of backbone alkenes. In this work, saturated HTPB is used to form reprocessable covalent adaptable networks that are capable of stress relaxation and reprocessing, without relying on isocyanates or unstable alkenes. This approach introduces dynamic chemistry to the HTPB network via chain extension and subsequent crosslinking with 4‐methyl caprolactone (4mCL) and a novel bislactone crosslinker. Using benzenesulfonic acid (BSA) as a transesterification catalyst, stress relaxation times range from 150 to 8 min at temperatures of 70 to 100 °C. Despite crosslinking, these networks behave elastically, as evidenced by strain‐at‐break values of 93% for pristine samples, and dynamically, as shown by a strain‐at‐break of 72% after reprocessing the damaged samples. Shape reprogramming is also demonstrated by straining the crosslinked networks and heating to elevated temperatures where bond exchange occurs. These findings illustrate the advantageous properties that can be achieved by using cheap commodity building blocks to achieve dynamic properties. We anticipate that valorizing commodity polymers into reprocessable thermosets will be of utility in applications that lack other viable recycling pathways.

     
    more » « less
  4. Abstract

    The advent of covalent adaptable networks (CANs) through the incorporation of dynamic covalent bonds has led to unprecedented properties of macromolecular systems, which can be engineered at the molecular level. Among the various types of stimuli that can be used to trigger chemical changes within polymer networks, light stands out for its remote and spatiotemporal control under ambient conditions. However, most examples of photoactive CANs need to be transparent and they exhibit slow response, side reactions, and limited light penetration. In this vein, it is interesting to understand how molecular engineering of optically active dynamic linkages that offer fast response to visible light can impart “living” characteristics to CANs, especially in opaque systems. Here, the use of carbazole‐based thiuram disulfides (CTDs) that offer dual reactivity as photoactivated reshuffling linkages and iniferters under visible light irradiation is reported. The fast response to visible light activation of the CTDs leads to temporal control of shape manipulation, healing, and chain extension in the polymer networks, despite the lack of optical transparency. This strategy charts a promising avenue for manipulating multifunctional photoactivated CANs in a controlled manner.

     
    more » « less
  5. Convenient strategies for the deconstruction and reprocessing of thermosets could improve the circularity of these materials, but most approaches developed to date do not involve established, high-performance engineering materials. Here, we show that bifunctional silyl ether, i.e., R′O–SiR2–OR′′, (BSE)-based comonomers generate covalent adaptable network analogues of the industrial thermoset polydicyclopentadiene (pDCPD) through a novel BSE exchange process facilitated by the low-cost food-safe catalyst octanoic acid. Experimental studies and density functional theory calculations suggest an exchange mechanism involving silyl ester intermediates with formation rates that strongly depend on the Si–R2 substituents. As a result, pDCPD thermosets manufactured with BSE comonomers display temperature- and time-dependent stress relaxation as a function of their substituents. Moreover, bulk remolding of pDCPD thermosets is enabled for the first time. Altogether, this work presents a new approach toward the installation of exchangeable bonds into commercial thermosets and establishes acid-catalyzed BSE exchange as a versatile addition to the toolbox of dynamic covalent chemistry. 
    more » « less