Magnetic microrobots are attractive tools for operation in confined spaces due to their small size and untethered wireless operation, particularly in biomedical and environmental applications. Over years of development, many microrobot fabrication methods have been developed; however, they typically require costly specialized physical vapor deposition (PVD) vacuum instrumentation and present homogeneity and conformality coating problems (especially in complex 3D structures). Herein, a solution‐based polydopamine (PDA)‐assisted electroless deposition method is developed to deposit a superparamagnetic nickel thin film on microrobots. The multilayered functional film design comprises PDA as an adhesive primer and reducing agent, silver nanoclusters as catalysts, and a nickel magnetic top film, all deposited in a batch solution‐based process on glass and 3D‐printed polymer substrates. This multilayer magnetic coating is implemented and demonstrated in three magnetic microrobot archetypes, including arbitrarily‐shaped active particles, microrollers, and helical swimming microrobots, each using distinct actuation working mechanisms. Due to the material‐independent interfacial adhesive properties of PDA, this multilayer functionalization strategy can open up new magnetic microrobot fabrication schemes with a broad compatibility with materials and structures (including complex 3D‐printed polymer microstructures) and without the need for and limitations of PVD coating approaches.
more »
« less
On the performance of PVDF based piezoelectric sensor with microstructures
This paper aims to investigate the performance of piezoelectric sensors with different shapes of 3D-printed microstructures. Based on the numerical analysis in the time-frequency domain, the microstructures are printed directly on the PVDF transparent film exhibiting higher piezoelectric coefficients using a high-resolution two-photon polymerization method. Bi-directional gold IDTs are fabricated by sputtering gold onto the substrate surface using a 3D-printed stencil. The mechanical properties of the film and surface morphology of printed microstructures are examined using a nanoindenter and a 3D profilometer. The change in frequency response due to the microstructure is measured using a network analyzer. This study will be a reference for developing an efficient wave-based gas sensor with enhanced sensitivity.
more »
« less
- PAR ID:
- 10476238
- Editor(s):
- Su, Zhongqing; Limongelli, Maria Pina; Glisic, Branko
- Publisher / Repository:
- SPIE
- Date Published:
- ISBN:
- 9781510660793
- Page Range / eLocation ID:
- 53
- Format(s):
- Medium: X
- Location:
- Long Beach, United States
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
This work presents 3D printed polymer-based flexible electrode substrates exhibiting high surface area and flexibility in reverse electrowetting-on-dielectric energy harvesting for powering patchable human health monitoring sensors. Composite electrode substrates are printed using polydimethylsiloxane (PDMS) polymer and carbon black in 20:1 ratio by weight to provide some mechanical strength to the electrodes. Thin film layers of titanium for current collection and aluminum oxide as dielectric are deposited on the substrates to complete the electrode fabrication process. Without applying any bias voltage, the AC current due to periodic variance in capacitance resulting from mechanical modulation of an electrolyte droplet between two electrodes is measured for a low frequency range that falls within human motion activities. Mechanical integrity of the electrodes are characterized in terms of stress-strain analysis demonstrating robustness of their longevity.more » « less
-
Further miniaturization of electronic devices necessitates the introduction of new materials, including piezoelectric thin films, that exhibit electromechanical functionalities without significant degradation in response due to substrate-induced clamping. To identify material systems with superior piezoelectric properties as thin films, simplified and quantitative electromechanical characterization techniques are required. Here, single-beam, laser Doppler vibrometry is used to detect ac electric-field-induced surface displacement in the frequency range 1–100 kHz with low error (around 6% at 10 kHz) and resolution of 0.0003 nm. The technique is used to quantify both electrostriction and piezoelectric responses (surface displacement values <0.05 nm) of various thin films. Requirements for sample geometry and device structures are established and measurement accuracy and resolution are validated against measurements from the literature via synchrotron-based diffraction measurements. A general methodology to measure and extract the piezoelectric coefficients for thin-film samples using finite-element modeling is presented and applied to determine the d33 coefficient and visualize the response in substrate-clamped 50–400-nm-thick PbZr0.52Ti0.48O3 films, especially as compared to bulk versions with the same sample geometry.more » « less
-
Additive manufacturing (AM), also known as three-dimensional (3D) printing, is thriving as an effective and robust method in fabricating architected piezoelectric structures, yet most of the commonly adopted printing techniques often face the inherent speed-accuracy trade-off, limiting their speed in manufacturing sophisticated parts containing micro-/nanoscale features. Herein, stabilized, photo-curable resins comprising chemically functionalized piezoelectric nanoparticles (PiezoNPs) were formulated, from which microscale architected 3D piezoelectric structures were printed continuously via micro continuous liquid interface production ( μ CLIP) at speeds of up to ~60 μ m s -1 , which are more than 10 times faster than the previously reported stereolithography-based works. The 3D-printed functionalized barium titanate (f-BTO) composites reveal a bulk piezoelectric charge constant d 33 of 27.70 pC N -1 with the 30 wt% f-BTO. Moreover, rationally designed lattice structures that manifested enhanced, tailorable piezoelectric sensing performance as well as mechanical flexibility were tested and explored in diverse flexible and wearable self-powered sensing applications, e.g., motion recognition and respiratory monitoring.more » « less
-
We report on the design and the modeling of a three-dimensional (3D) printed flexure-based actuation mechanism for robotic microtweezers, the main body of which is a single piece of nylon. Our design aims to fill a void in sample manipulation between two classes of widely used instruments: nano-scale and macro-scale robotic manipulators. The key component is a uniquely designed cam flexure system, which linearly translates the bending of a piezoelectric bimorph actuator into angular displacement. The 3D printing made it possible to realize the fabrication of the cam with a specifically calculated curve, which would otherwise be costly using conventional milling techniques. We first characterized 3D printed nylon by studying sets of simple cantilevers, which provided fundamental characteristics that could be used for further designs. The finite element method analysis based on the obtained material data matched well with the experimental data. The tweezers showed angular displacement from 0° to 10° linearly to the deflection of the piezo actuator (0–1.74 mm) with the linearity error of 0.1°. Resonant frequency of the system with/without working tweezer tips was discovered as 101 Hz and 127 Hz, respectively. Our design provides simple and low-cost construction of a versatile manipulator system for samples in the micro/meso-scale (0.1–1 mm).more » « less