Thermoelectric (TE) waste heat recovery has attracted significant attention over the past decades, owing to its direct heat-to-electricity conversion capability and reliable operation. However, methods for application-specific, system-level TE design have not been thoroughly investigated. This work provides detailed design optimization strategies and exergy analysis for TE waste heat recovery systems. To this end, we propose the use of TE system equipped on the exhaust of a gas turbine power plant for exhaust waste heat recovery and use it as a case study. A numerical tool has been developed to solve the coupled charge and heat current equations with temperature-dependent material properties and convective heat transfer at the interfaces with the exhaust gases at the hot side and with the ambient air at the heat sink side. Our calculations show that at the optimum design with 50% fill factor and 6 mm leg thickness made of state-of-the-art Bi2Te3 alloys, the proposed system can reach power output of 10.5 kW for the TE system attached on a 2 m-long, 0.5 × 0.5 m2-area exhaust duct with system efficiency of 5% and material cost per power of 0.23 $/W. Our extensive exergy analysis reveals that only 1% of the exergy content of the exhaust gas is exploited in this heat recovery process and the exergy efficiency of the TE system can reach 8% with improvement potential of 85%.
more » « less- Award ID(s):
- 1905571
- PAR ID:
- 10476538
- Publisher / Repository:
- MDPI
- Date Published:
- Journal Name:
- Entropy
- Volume:
- 25
- Issue:
- 12
- ISSN:
- 1099-4300
- Page Range / eLocation ID:
- 1583
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
null (Ed.)With the fast evolution in greenhouse gas (GHG) emissions (e.g., CO2, N2O) caused by fossil fuel combustion and global warming, climate change has been identified as a critical threat to the sustainable development of human society, public health, and the environment. To reduce GHG emissions, besides minimizing waste heat production at the source, an integrated approach should be adopted for waste heat management, namely, waste heat collection and recycling. One solution to enable waste heat capture and conversion into useful energy forms (e.g., electricity) is employing solid-state energy converters, such as thermoelectric generators (TEGs). The simplicity of thermoelectric generators enables them to be applied in various industries, specifically those that generate heat as the primary waste product at a temperature of several hundred degrees. Nevertheless, thermoelectric generators can be used over a broad range of temperatures for various applications; for example, at low temperatures for human body heat harvesting, at mid-temperature for automobile exhaust recovery systems, and at high temperatures for cement industries, concentrated solar heat exchangers, or NASA exploration rovers. We present the trends in the development of thermoelectric devices used for thermal management and waste heat recovery. In addition, a brief account is presented on the scientific development of TE materials with the various approaches implemented to improve the conversion efficiency of thermoelectric compounds through manipulation of Figure of Merit, a unitless factor indicative of TE conversion efficiency. Finally, as a case study, work on waste heat recovery from rotary cement kiln reactors is evaluated and discussed.more » « less
-
Process intensification options are explored for near‐carbon‐neutral, natural‐gas‐fueled combined cycle (CC) power plants, wherein the conventional combustor is replaced by a series of chemical‐looping combustion (CLC) reactors. Dynamic modeling and optimization are deployed to design CLC‐CC power plants with optimal configuration and performance. The overall plant efficiency is improved by optimizing the CLC reactor design and operation, and modifying the CC plant configuration and design. The optimal CLC‐CC power plant has a time‐averaged efficiency of 52.52% and CO2capture efficiency of 96%. The main factor that limits CLC‐CC power plant efficiency is the reactor temperature, which is constrained by the oxygen carrier material. CLC exhaust gas temperature during heat removal and gas compressor to gas turbine pressure ratio are the most important operating variables and if properly tuned, CLC‐CC power plants can reach high thermodynamic efficiencies. © 2018 American Institute of Chemical Engineers
AIChE J , 65: e16516 2019 -
Abstract This paper presents an exergy-based sustainability analysis of manufacturing roof tiles from plastic waste in Uganda. Exergy analyses measure the sustainability of industrial processes. This work focuses specifically on the developing country context and on utilizing waste material. A summary of the current plastic waste situation in Uganda, the environmental and health issues associated with plastic waste, current means of recycling plastic waste into new products, and an analysis of the Ugandan roofing market are presented. The motivation for this study is to examine the resources utilized to improve overall exergy efficiency, reduce production costs, and reduce negative environmental impacts. The company, Resintile, is the only manufacturer of roof tiles from plastic waste in Uganda. Their tiles comprised mainly of sand and plastic waste are manufactured in an industrialized process involving drying, extrusion, and pressing. The exergy consumed at each stage including transportation is presented. The extruder consumes the majority of the exergy, but wrapping insulation around the barrel could save over 3 MJ, and a heat engine could provide over 7.5 MJ of usable exergy. The total exergy consumed to produce one batch of seventy-five tiles is over 122 MJ, the potentially recoverable exergy is over 5 MJ (4.3% of consumed exergy), and the realistic recoverable exergy is nearly 10.7 MJ (8.7% of consumed exergy). The realistic can be greater than the potential by adding a heat engine to the sand drying process to generate usable exergy rather than merely recover consumed exergy. Resintile’s plastic roof tiles save a net 86.3 kg of CO2 from entering the atmosphere per batch of tiles and adoption of the suggested improvements to the manufacturing process would save an additional 3.8 kg of CO2 per batch.
-
Solar thermoelectric generators (STEGs) often require long thermoelectric (TE) legs and efficient cooling at the cold side to increase the temperature difference across TE legs and, thus, the power output. We investigate the effects of direct side-wall air cooling of TE legs on the power output of STEGs fabricated with high aspect-ratio as well as V-shaped p-type and n-type TE couples without additional heat sinks. Wire-type metallic TE materials are welded together to create V-shape TE leg arrays without additional electrodes and attached to a ceramic plate with a solar absorber on top to complete the STEG. The power generation performance of the STEG is investigated with varying wind speed under concentrated solar irradiation. Finite element simulation is performed to further analyze the heat transfer and thermoelectric performance. We find that although sidewall air cooling helps to keep the cold-side temperature cooler in both natural and forced convection regimes, it can also lower the hot-side temperature to reduce the net temperature difference and, thus, the power output and efficiency. Partial thermal insulation of TE couples can further enhance the power output under forced air convection by keeping the hot side temperature higher. The developed STEG achieves a maximum power density of 230 μW/cm2 and a system efficiency of 0.023% under 10 suns with natural convection. The low efficiency was mainly due to the low ZT of the metallic TE materials used and the unoptimized leg length. Our simulation shows that the system efficiency can be improved to 2.8% with state-of-the-art Bi2Te3 alloys at an optimal leg length.more » « less
-
Abstract This paper presents an exergy-based sustainability analysis of manufacturing roof tiles from plastic waste in Uganda. This work focuses specifically on the developing country context and on utilizing waste material. A summary of the current Ugandan plastic waste situation, environmental and health issues associated with plastic waste, current means of recycling plastic waste into new products, and an analysis of the Ugandan roofing market is presented. The total exergy consumed to produce one batch of 75 tiles is over 240 MJ, the potentially recoverable exergy is nearly 17 MJ (8% of consumed exergy), and the realistic recoverable exergy is over 6.4 MJ (nearly 3% of consumed exergy). Recycling plastic waste into roof tiles saves a net 188 kg of CO2 from entering the atmosphere per batch when compared with open burning. If all of Kampala’s plastic waste was converted to roofing tiles, nearly 560 tonnes of CO2 could be saved per year.more » « less