Abstract This paper presents an exergy-based sustainability analysis of manufacturing roof tiles from plastic waste in Uganda. This work focuses specifically on the developing country context and on utilizing waste material. A summary of the current Ugandan plastic waste situation, environmental and health issues associated with plastic waste, current means of recycling plastic waste into new products, and an analysis of the Ugandan roofing market is presented. The total exergy consumed to produce one batch of 75 tiles is over 240 MJ, the potentially recoverable exergy is nearly 17 MJ (8% of consumed exergy), and the realistic recoverable exergy is over 6.4 MJ (nearly 3% of consumed exergy). Recycling plastic waste into roof tiles saves a net 188 kg of CO2 from entering the atmosphere per batch when compared with open burning. If all of Kampala’s plastic waste was converted to roofing tiles, nearly 560 tonnes of CO2 could be saved per year.
more »
« less
Exergy-Based Sustainability Analysis for Tile Production From Waste Plastics in Uganda
This paper presents an exergy-based sustainability analysis of manufacturing roof tiles from plastic waste in Uganda. Exergy analyses measure the sustainability of industrial processes. This work focuses specifically on the developing country context and on utilizing waste material. A summary of the current plastic waste situation in Uganda, the environmental and health issues associated with plastic waste, current means of recycling plastic waste into new products, and an analysis of the Ugandan roofing market are presented. The motivation for this study is to examine the resources utilized to improve overall exergy efficiency, reduce production costs, and reduce negative environmental impacts. The company, Resintile, is the only manufacturer of roof tiles from plastic waste in Uganda. Their tiles comprised mainly of sand and plastic waste are manufactured in an industrialized process involving drying, extrusion, and pressing. The exergy consumed at each stage including transportation is presented. The extruder consumes the majority of the exergy, but wrapping insulation around the barrel could save over 3 MJ, and a heat engine could provide over 7.5 MJ of usable exergy. The total exergy consumed to produce one batch of seventy-five tiles is over 122 MJ, the potentially recoverable exergy is over 5 MJ (4.3% of consumed exergy), and the realistic recoverable exergy is nearly 10.7 MJ (8.7% of consumed exergy). The realistic can be greater than the potential by adding a heat engine to the sand drying process to generate usable exergy rather than merely recover consumed exergy. Resintile’s plastic roof tiles save a net 86.3 kg of CO2 from entering the atmosphere per batch of tiles and adoption of the suggested improvements to the manufacturing process would save an additional 3.8 kg of CO2 per batch.
more » « less- Award ID(s):
- 1633740
- NSF-PAR ID:
- 10190185
- Date Published:
- Journal Name:
- Proceedings of the ASME 2019 13th International Conference on Energy Sustainability collocated with the ASME 2019 Heat Transfer Summer Conference. ASME 2019 13th International Conference on Energy Sustainability
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
more » « less
Thermoelectric (TE) waste heat recovery has attracted significant attention over the past decades, owing to its direct heat-to-electricity conversion capability and reliable operation. However, methods for application-specific, system-level TE design have not been thoroughly investigated. This work provides detailed design optimization strategies and exergy analysis for TE waste heat recovery systems. To this end, we propose the use of TE system equipped on the exhaust of a gas turbine power plant for exhaust waste heat recovery and use it as a case study. A numerical tool has been developed to solve the coupled charge and heat current equations with temperature-dependent material properties and convective heat transfer at the interfaces with the exhaust gases at the hot side and with the ambient air at the heat sink side. Our calculations show that at the optimum design with 50% fill factor and 6 mm leg thickness made of state-of-the-art Bi2Te3 alloys, the proposed system can reach power output of 10.5 kW for the TE system attached on a 2 m-long, 0.5 × 0.5 m2-area exhaust duct with system efficiency of 5% and material cost per power of 0.23 $/W. Our extensive exergy analysis reveals that only 1% of the exergy content of the exhaust gas is exploited in this heat recovery process and the exergy efficiency of the TE system can reach 8% with improvement potential of 85%.
-
Chemical recycling via thermal processes such as pyrolysis is a potentially viable way to convert mixed streams of waste plastics into usable fuels and chemicals. Unfortunately, experimentally measuring product yields for real waste streams can be timeand cost-prohibitive, and the yields are very sensitive to feed composition, especially for certain types of plastics like poly(ethylene terephthalate) (PET) and polyvinyl chloride (PVC). Models capable of predicting yields and conversion from feed composition and reaction conditions have potential as tools to prioritize resources to the most promising plastic streams and to evaluate potential preseparation strategies to improve yields. In this study, a data set consisting of 325 data points for pyrolysis of plastic feeds was collected from the open literature. The data set was divided into training and test sub data sets; the training data were used to optimize the seven different machine learning regression methods, and the testing data were used to evaluate the accuracy of the resulting models. Of the seven types of models, eXtreme Gradient Boosting (XGBoost) predicted the oil yield of the test set with the highest accuracy, corresponding to a mean absolute error (MAE) value of 9.1%. The optimized XGBoost model was then used to predict the oil yields from real waste compositions found in Municipal Recycling Facilities (MRFs) and the Rhine River. The dependence of oil yields on composition was evaluated, and strategies for removing PET and PVC were assessed as examples of how to use the model. Thermodynamic analysis of a pyrolysis system capable of achieving oil yields predicted using the machine-learned model showed that pyrolysis of Rhine River plastics should be net exergy producing under most reasonable conditions.more » « less
-
ABSTRACT Climate change and an increase in endangered species, are examples of technological advances negatively impacting the environment. As technology demands increase, an earnest effort to reduce the environmental impact of processing and manufacturing related activities is critical. From a business perspective, minimizing or removing toxic process chemicals is a high impact area that can increase work environment safety and decrease waste management costs. This work presents processing considerations when transitioning to greener alternative polymer resist solvents, for applications in nanomanufacturing with sustainability considerations. Within government contracting, process modifications that change product form, fit, or function require qualification and at minimum justification. This work presents the conversion from a chlorobenzene to anisole based solvent using a 495 kMW polymetheyl methacrylate polymer resin, without impacting form fit or function of the intended device. Resist conversion is of interest as the difference in the substituents of the two solvents, impact the effective toxicity of the polymer resists. Specifically, the oral median lethal dose (LD 50 ) in rats for chlorobenzene is 1110 mg/kg, while anisole is 3700 mg/kg. Therefore, developing a process utilizing anisole and replacing chlorobenzene addresses safety concerns and contributes to green initiatives worldwide. Within this work electron beam lithography fabricated transistor components consisting of a double layered source, and gate were converted from a chlorobenzene to anisole based process; while maintaining process of record specifications. The purpose of this work is to provide a starting platform for individuals seeking to convert from a chlorobenzene solvent to an anisole based resist for sub-micron lithography steps.more » « less
-
Collecting and removing ocean plastics can mitigate their environmental impacts; however, ocean cleanup will be a complex and energy-intensive operation that has not been fully evaluated. This work examines the thermodynamic feasibility and subsequent implications of hydrothermally converting this waste into a fuel to enable self-powered cleanup. A comprehensive probabilistic exergy analysis demonstrates that hydrothermal liquefaction has potential to generate sufficient energy to power both the process and the ship performing the cleanup. Self-powered cleanup reduces the number of roundtrips to port of a waste-laden ship, eliminating the need for fossil fuel use for most plastic concentrations. Several cleanup scenarios are modeled for the Great Pacific Garbage Patch (GPGP), corresponding to 230 t to 11,500 t of plastic removed yearly; the range corresponds to uncertainty in the surface concentration of plastics in the GPGP. Estimated cleanup times depends mainly on the number of booms that can be deployed in the GPGP without sacrificing collection efficiency. Self-powered cleanup may be a viable approach for removal of plastics from the ocean, and gaps in our understanding of GPGP characteristics should be addressed to reduce uncertainty.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/ES2019-3897
