An efficient approach to obtain high shielding effectiveness (SE) in transparent shielding in an optical window field is proposed and demonstrated by fabricating an embedded double-layer metallic mesh (DLMM) comprised of randomly structured Ni meshes on both sides of a flexible substrate, employing a facile and low-cost double-sided nanoimprinting method. The unique nonperiodic random structure contributes to uniform diffraction and eliminates the Moiré fringe generated by double-layer periodic meshes, ensuring high imaging quality for optical applications. The designed DLMM films simultaneously achieve strong shielding in the X-band and high transmittance in the visible spectrum, demonstrating a high transmittance of 88.7% at the 550-nm wavelength and a SE of 46.9 dB at a frequency of 8.2 GHz. An ultra-high SE of 80 dB is achieved at 64.2% transmittance, which reveals the highest reported SE over a metallic mesh for transparent shielding, indicating the high potential for this transparent electromagnetic interference shielding material for practical optical applications.
This content will become publicly available on May 1, 2025
Simulation and experimental studies are carried out on single‐layer and double‐layer embedded metal meshes (SLEMM and DLEMM) to assess their performance as transparent electromagnetic interference (EMI) shielding. The structures consist of silver meshes embedded in polyethylene terephthalate (PET). As a transparent electrode, SLEMMs exhibit a transparency of 82.7% and a sheet resistance of 0.61 Ωsq−1as well as 91.0% and 1.49 Ωsq−1. This performance corresponds to figures of merit of 3101 and 2620, respectively. The SLEMMs achieve 48.0 dB EMI shielding efficiency (SE) in the frequency range of 8–18 GHz (X‐ and Ku‐bands) with 91% visible transmission and 56.2 dB EMI SE with 82.7% visible transmission. Samples exhibit stable performance after 1000 bending cycles with a radius of curvature of 4 mm and 60 tape test cycles. DLEMMs consist of fabricating SLEMM on opposite sides of the substrate where the distance can be varied using a spacer. Simulations are performed to investigate how varying spacer distance between two layers of metal meshes influences the EMI SE. DLEMMs are fabricated and achieved an EMI SE of 77.7 dB with 81.7% visible transmission. SLEMMs and DLEMMs may have a wide variety of applications in aerospace, medical, and military applications.
more » « less- Award ID(s):
- 2052662
- PAR ID:
- 10523871
- Publisher / Repository:
- Wiley
- Date Published:
- Journal Name:
- Advanced Materials Technologies
- Volume:
- 9
- Issue:
- 10
- ISSN:
- 2365-709X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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