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1. Influence of pozzolans on plant oil‐sulfur polymer cements: More sustainable and chemically‐resistant alternatives to Portland cement

   https://doi.org/10.1002/app.53684  

   Graham, Matthew J.; Lopez, Claudia V.; Maladeniya, Charini P.; Tennyson, Andrew G.; Smith, Rhett C. (February 2023, Journal of Applied Polymer Science)

   Abstract Low cost and high durability have made Portland cement the most widely‐used building material, but benefits are offset by environmental harm of cement production contributing 8–10% of total anthropogenic CO₂gas emissions. High sulfur‐content materials (HSMs) are an alternative that can perform the binding roles as cements with a smaller carbon footprint, and possibly superior chemical, physical, and mechanical properties. Inverse vulcanization of 90 wt% sulfur with 10 wt% canola oil or sunflower oil to yield CanS or SunS, respectively. Notably, these HSMs prepared at temperatures ≤180 °C compared to >1200 °C hours for Portland cement CanS was combined with 5 wt% fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBFS), or metakaolin (MK) to give composites CanS‐FA, CanS‐SF, CanS‐GGBFS, and CanS‐MK, respectively. The analogous protocol with SunS likewise yielded SunS‐FA, SunS‐SF, SunS‐GGBFS, and SunS‐MK. Each of these HSMs exhibit high compressive mechanical strength, low water uptake values, and exceptional resistance to acid‐induced corrosion. All of the composites also exhibit superior compressive strength retention after exposure to acidic solutions, conditions under which Portland cement undergoes dissolution. The polymer cement‐pozzolan composites reported herein may thus serve as greener alternatives to traditional Portland cement in some applications. 

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2. One‐pot method for upcycling polycarbonate waste to yield high‐strength, BPA ‐free composites

   https://doi.org/10.1002/pol.20230724  

   Derr, Katelyn M.; Smith, Rhett C. (December 2023, Journal of Polymer Science)

   Abstract Environmental damage caused by waste plastics and downstream chemical breakdown products is a modern crisis. Endocrine‐disrupting bisphenol A (BPA), found in breakdown products of poly(bisphenol A carbonate) (PC), is an especially pernicious example that interferes with the reproduction and development of a wide range of organisms, including humans. Herein we report a single‐stage thiocracking method to chemically upcycle polycarbonate using elemental sulfur, a waste product of fossil fuel refining. Importantly, this method disintegrates bisphenol A units into monoaryls, thus eliminating endocrine‐disrupting BPA from the material and from any potential downstream waste. Thiocracking of PC (10 wt%) with elemental sulfur (90 wt%) at 320 °C yields the highly crosslinked networkSPC₉₀. The composition, thermal, morphological, and mechanical properties ofSPC₉₀were characterized by FT‐IR spectroscopy, TGA, DSC, elemental analysis, SEM/EDX, compressive strength tests, and flexural strength tests. The compositeSPC₉₀(compressive strength = 12.8 MPa, flexural strength = 4.33 MPa) showed mechanical strengths exceeding those of commercial bricks and competitive with those of mineral cements. The approach discussed herein represents a method to chemically upcycle polycarbonate while deconstructing BPA units, and valorizing waste sulfur to yield structurally viable building materials that could replace less‐green legacy materials. 

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3. Thermally-healable network solids of sulfur-crosslinked poly(4-allyloxystyrene)

   https://doi.org/10.1039/c8ra06847j  

   Thiounn, Timmy; Lauer, Moira K.; Bedford, Monte S.; Smith, Rhett C.; Tennyson, Andrew G. (November 2018, RSC Advances)

   Network polymers of sulfur and poly(4-allyloxystyrene), PAOSx ( x = percent by mass sulfur, where x is varied from 10–99), were prepared by reaction between poly(4-allyloxystyrene) with thermal homolytic ring-opened S 8 in a thiol-ene-type reaction. The extent to which sulfur content and crosslinking influence thermal/mechanical properties was assessed. Network materials having sulfur content below 50% were found to be thermosets, whereas those having >90% sulfur content are thermally healable and remeltable. DSC analysis revealed that low sulfur-content materials exhibited neither a T g nor a T m from −50 to 140 °C, whereas higher sulfur content materials featured T g or T m values that scale with the amount of sulfur. DSC data also revealed that sulfur-rich domains of PAOS90 are comprised of sulfur-crosslinked organic polymers and amorphous sulfur, whereas, sulfur-rich domains in PAOS99 are comprised largely of α-sulfur (orthorhombic sulfur). These conclusions are further corroborated by CS 2 -extraction and analysis of extractable/non-extractable fractions. Calculations based on TGA, FT-IR, H 2 S trapping experiments, CS 2 -extractable mass, and elemental combustion microanalysis data were used to assess the relative percentages of free and crosslinked sulfur and average number of S atoms per crosslink. Dynamic mechanical analyses indicate high storage moduli for PAOS90 and PAOS99 (on the order of 3 and 6 GPa at −37 °C, respectively), with a mechanical T g between −17 °C and 5 °C. A PAOS99 sample retains its full initial mechanical strength after at least 12 pulverization-thermal healing cycles, making it a candidate for facile repair and recyclability. 

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4. A role for terpenoid cyclization in the atom economical polymerization of terpenoids with sulfur to yield durable composites

   https://doi.org/10.1039/D0MA00474J  

   Maladeniya, Charini P.; Karunarathna, Menisha S.; Lauer, Moira K.; Lopez, Claudia V.; Thiounn, Timmy; Smith, Rhett C. (September 2020, Materials Advances)

   null (Ed.)

   Renewably-sourced, recyclable materials that can replace or extend the service life of existing technologies are essential to accomplish humanity's quest for sustainable living. In this contribution, remeltable composites were prepared in a highly atom-economical reaction between plant-derived terpenoid alcohols (10 wt% citronellol, geraniol, or farnesol) and elemental sulfur (90 wt%). Investigation into the microstructures led to elucidation of a mechanism for terpenoid polyene cyclization initiated by sulfur-centered radicals. The formation of these cyclic structures contributes significantly to understanding the mechanical properties of the materials and the extent to which linear versus crosslinked network materials are formed. The terpenoid–sulfur composites can be thermally processed at low temperatures of 120 °C without loss of mechanical properties, and the farnesol–sulfur composite so processed exhibits compressive strength 70% higher than required of concrete for residential building. The terpenoid–sulfur composites also resist degradation by oxidizing acid under conditions that disintegrate many commercial composites and cements. In addition to being stronger and more chemically resistant than some commercial products, the terpenoid–sulfur composites can be used to improve the acid resistance of mineral-based Portland cement as well. These terpenoid–sulfur composites thus hold promise as elements of sustainable construction on their own or as additives to extend the operational life of existing technologies, while the cyclization behaviour could be an important contributor in other polymerizations of terpenoids. 

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5. Chemical, Thermal, and Mechanical Properties of Sulfur Polymer Composites Comprising Low-Value Fats and Pozzolan Additives

   https://doi.org/10.3390/chemistry5040146  

   Lopez, Claudia V; Derr, Katelyn M; Smith, Ashlyn D; Tennyson, Andrew G; Smith, Rhett C (December 2023, Chemistry)

   High sulfur-content materials (HSMs) formed via inverse vulcanization of elemental sulfur with animal fats and/or plant oils can exhibit remarkable mechanical strength and chemical resistance, sometimes superior to commercial building products. Adding pozzolan fine materials—fly ash (FA), silica fume (SF), ground granulated blast furnace slag (GGBFS), or metakaolin (MK)—can further improve HSM mechanical properties and stability. Herein, we detail nine materials comprised of rancidified chicken fat, elemental sulfur, and canola or sunflower oil (to yield CFS or GFS, respectively) and, with or without FA, SF, GGBFS, or MK. The base HSMs, CFS90 or GFS90, contained 90 wt% sulfur, 5 wt% chicken fat, and 5 wt% canola or sunflower oil, respectively. For each HSM/fine combination, the resulting material was prepared using a 95:5 mass input ratio of HSM/fine. No material exhibited water uptake >0.2 wt% after immersion in water for 24 h, significantly lower than the 28 wt% observed with ordinary Portland cement (OPC). Impressively, CFS90, GFS90, and all HSM/fine combinations exhibited compressive strength values 15% to 55% greater than OPC. After immersion in 0.5 M H2SO4, CFS90, GFS90, and its derivatives retained 90% to 171% of the initial strength of OPC, whereas OPC disintegrated under these conditions. CFS90, GFS90, and its derivatives collectively show promise as sustainable materials and materials with superior performance versus concrete. 

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